I'm hoping this thread helps future A4 B9 owners, I know when I was modding there was a lot less info. The A4 B9 is not a very popular platform for most tuning companies to support, however I believe and many of us here know it's a great platform with great power to weight ratio compared to it's S4 sibling (stock) when tuned with a DSG.
I'm simply going to list the mods I did and whether or not I recommend it.
(1) 034 strut brace - recommended. makes engine bay look great, improves how planted the car feels, I drove the car through a wind storm and it was extremely planted. If you get it, make sure you torque all the bolts down, had some clunking noises from screws coming loose from initial install
(2) ECS intake with carbon lid, actually recommended! here's why, of all the intakes it sounds the most crazy since it's an open intake. however, the creative heat shield design helps to offset some of the hot air intake characteristics that other open lid intakes have. they designed a custom heat shield over the HFC where a lot of heat comes from. avoid early versions of that design as the shield used to shear off and cut hoses but they fixed it pretty early on. it has a massive heat soak that is then sealed with the carbon lid + gaskets. they added gold reflectors to put on the heat shield which makes the whole setup look cool. the intake sounds are just crazy with this setup. it felt like it improved throttle response as well but that might have been placebo
(3) ECS carbon fiber exterior bits - avoid, go for gloss black, the clear coat ends up flaking due to thermal expansion mismatch of the resin matrix to the clear coat. no PPF or ceramic coat can prevent this
(4) 034 lowering springs - recommended BUT with two major caveats (1) get it professional installed if possible, my suspension was installed as a hack job in a drive way and it took literally two years and completely new fasteners and re-install to get rid of all the clunking noises. there are factory torque specs and a rushed mechanic will just torque everything to what feels right. also doing this wears your shocks more quickly, given the high labor cost to do this install, recommend pairing it with Bilstein shocks for an insanely good setup
(5) transmission mount insert by 034 - recommended, getting drive of driveline slop just improves responsiveness
(6) 034 rear sway bar - recommended helps with understeer, my bushings have head up surprisingly well
for tuning, I went with Unitronic so I can't speak about APR or IE for unitronic, recommended, here's why. They released the the DSG tune before anyone else and they did not update the tune at all after I got it. However there was nothing wrong with my tune and it's been reliable for 20k miles on stage 2 with no issues and it drives great. A great example of a company releasing a finished and tested tune.
HOWEVER, I do not recommend stage 2. IMO stage 1 is enough power on this platform and the gains from stage 2 are not worth the cost. Esp in Cali where you have to smog.
Okay finally, here are the two parts that I absolutely would not do if I could do it again, these are very popular mods
(1) AWE touring exhaust - this exhaust is simply terrible and AWE refuses to acknowledge there is a design issue on the A4 B9 AWE touring. The issue is that it sounds very raspy like a clapped out civic AND it has a terrible hiss. The hiss is also present on B8.5 S4, there's a big thread that you can read up on there. it has to do with their "innovative" 180 degree cancellation anti drone technology. It's a Helmholtz resonator (they just market it as something fancier) but their design has an issue, at low RPMs, there must be some sort of turbulent flow over their resonators because it creates and audible hiss and has a raspy sound. I tried adding a vibrant resonator but nothing fixes it. I tested two other local cars with the AWE touring, same sound. It honestly sounds like a weed whacker. Lots of other threads on this on B8.5 S4 with have great clips to show the noise. Avoid at all cost, the exhaust sounds so bad
(2) 034 HFC, the core delaminates after mild usage which creates a terrible smell as exhaust gases as a catless path around the sides of the HFC and it also sounds very raspy (see my other thread on this)
All in all, I ended up going to a RS5 which after all the modding experiences on the A4, I do not plan to tune for a long time. the AWE touring combined with chasing suspension noises and dealing with the HFC just made the whole modding process a huge pain in the ass. If I could do it again, stage 1 is plentiful enough for the A4 and just save your money for your next upgrade.
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