- August 2015 - Flashed Eurodyne tune. This tune permanently sets the Catalyst monitor into a 'NOT READY' state to avoid a cat CEL. This has always been fine and allowed me to pass yearly emissions checks since I'm allowed one 'NOT READY' monitor and the other monitors were always fine.
- August 2021 - Last passed emissions inspection (monitors were working fine). had passed yearly inspections up until this point. So everything was working fine here. Have not flashed a tune or disconnected the battery since.
- August 2021 (few weeks later) - Turbo and HFC replacement. Reused primary O2 sensor, replaced secondary O2 sensor with a cheap one from rockauto. No CELs or codes, car has run 100% fine since but this is presumably where the problem began.
- May 2023 - Go for inspection and fail due to 2 monitors in 'NOT READY' state. Catalyst monitor is expected to not be ready, but the other, the O2 monitor, is supposed to be 'READY' so this is a problem. Shop reset the monitors.
- June 2023 - Driven 500 miles since resetting, still have 2 'NOT READY'. The other monitors came back up within a single drive. Replaced both O2 sensors with expensive OEM Bosch units. Cleared any lingering (unrelated) codes which reset the monitors again.
- August 2023 - Driven another 500 miles since resetting, still have 2 'NOT READY'. The other monitors came back up within a single drive. Gone through 'drive cycles' I've found online including driving steady 55 mph for 20+ minutes & idling for 20+ minutes, and various accel/decel/coasting speeds. Car has been through over a dozen warm up cycles. The O2 sensor heater monitor is ready and passing.
I don't know what else it could be. My last resort is temporarily flashing back my stock tune and trying to pass emissions with the catalyst monitor active and hope that my HFC doesn't throw a CEL for long enough to get a sticker. But that's a crapshoot and even if it works I don't want to have to do that every year, I'd rather just solve this problem now. Anybody have any ideas?
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