I decided to order a replacement fuel pump assembly for the tank. I will log over coming days to see if it fixed my deviation from spec and ultimately keeps that N290 code away. I think the high idle was related.
Overall this is a very straightforward job on this car. I cant believe how easy it was to do this… My older Audi had me prepped for the worst since on that chassis the fuel tank access was situated right beneath the rear deck so it was super awkward to work on, and the act of trying to secure the basket back into the tank was tricky. On this 2016, the whole unit gets replaced including level sender which was awesome! I bought it from FCP.
Few pics from the job and a couple things worth mentioning:
- On my 2016, all I had was one fuel line to disconnect and then the two electrical connectors on the hat. The electrical connectors are easy, the fuel line takes a little patience. I tried to harness my inner engineer and rather than try to yank the clip off, figure it out. If you push down on it, squeeze the tabs in and rotate it up and off it comes out without crazy effort. If you're romping on it too hard, you're probably not releasing the tabs enough. Online there were videos of people using pliers, I wouldn't do that since on this car if you snap anything there you'll be up a creek for sure since these aren't old school lines with clamps.
- As you start to lift the unit out there is ONE electrical connector that plugs into the bottom side of one of the plugs you see on top. Take note and don't yank the thing out breaking that or again, back up the creek. You can see the connector in my last picture.
- Goes without saying maybe, but not everyone would implicitly know this, try to have just a little fuel left in the tank. I had ~50miles to empty and there were no challenges at all.
Other than that reinstallation was simple. Take note of the tab location on the ring and put it back in the same spot. I didn't use a fancy tool to remove the lock ring since it was metal and I felt okay whacking it a little with a flathead and a hammer. Did that to loosen it as well as tighten and it was fine. Tightening I tried to get it as far as it was prior to the removal.
ALWAYS take a picture of what you go to take apart before doing it so you have a reference.. Little pro tip as it took me many times to realize this
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