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  1. #1
    Junior Member Two Rings
    Join Date
    Mar 06 2022
    AZ Member #
    679109
    Location
    Pittsburgh

    Scratched Aluminum Interior Trim Fix

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    Lots of threads note that the only possible fix for scratched aluminum trim is to wrap with vinyl. I ended up at first wrapping mine but ultimately was not happy.

    My rear trim was in good shape and I was able to use it for comparison to see if my results were passable.

    I started with a drivers side door trim piece to see if I could get it to match. After getting good results, I moved onto the larger pieces. I recommend doing the same.

    Here are the steps performed:

    1. Remove trim (several YouTube videos on this)

    2. Remove all items in the trim (HVAC controls, headlights, etc.)

    3. Use 120 grit sandpaper. Sand in one direction. There’s a clear coat on the trim, once you sand through it, you will be down to bare metal. You’ll need to get to this point to effectively remove scratches. You’ll know when you get there are the trim will no longer have a full Matt finish. In full sunlight it will be bright and glare.

    4. Once you have the scratches removed, carefully sand in one direction so the grain is straight just like the original trim.

    5. Use a matte finish clear coat and spray the trim. I successfully used clear polyurethane.

    6. Repeat if necessary in multiple coats. You’ll know when you have enough coverage as any areas that appear bright will be uniform.

    I’ll try to post some photos but thought I’d share to see if anyone has happened upon the same conclusion.

    I purchased my car used and for whatever reason the trim was really beat up. After trying to find a deal on used trim but with no luck, I wrapped but was never happy.

  2. #2
    Established Member Two Rings itr0045's Avatar
    Join Date
    Mar 13 2019
    AZ Member #
    463074
    Location
    Shithole Portland Oregon

    Pics?
    2018 RS5 Coupe

  3. #3
    Veteran Member Four Rings Liquid Smoke's Avatar
    Join Date
    Dec 01 2011
    AZ Member #
    84653
    Location
    NYC

    Nice, looking forward to pics. The main thing with the aluminum trim is that being metal it's a harder fix than usual, and this would work easier with a brushed or flat polished aluminum trim, but if you had the alu fish scale or the alu carbon trim you can't really match that pattern with the repair.

    Vinyl is usually fine though as long as done right and the surface isn't too bad, no deep scratches. Just curious why weren't you happy with vinyl wrapping the trim? Were the scratches and imperfections showing, or did you just not like the finish/look of the vinyl?
    '22 S5 Sportback 3.0T Prestige [Daytona Grey / Magma Red / Black Optic]
    '09 A4 2.0T Prem+ / White / Blue / Red / Grey / Interior
    IG @theshawon

  4. #4
    Junior Member Two Rings
    Join Date
    Mar 06 2022
    AZ Member #
    679109
    Location
    Pittsburgh

    Imperfections around the edges of where it tucks into the HVAC unit controller, headlights, etc. That and it was bothering me in general. I was on a mission to find a replacement rather than wrap.

  5. #5
    Junior Member Two Rings
    Join Date
    Mar 06 2022
    AZ Member #
    679109
    Location
    Pittsburgh

    Here are some photos. Sorry it took so long to circle-back. Sometimes life gets busy…

    Photos 1&3 are the passenger interior trim that was refinished, 2&4 are stock.

    Is it perfect, no but it’s very close and if you make a mistake, you just have to do it again. Overall I’m happy with the results, it saved me $600 and I really did not like the vinyl, even if it was a flawless install.

    https://drive.google.com/file/d/14Rr...w?usp=drivesdk

    https://drive.google.com/file/d/1PZ9...w?usp=drivesdk

    https://drive.google.com/file/d/11oE...w?usp=drivesdk

    https://drive.google.com/file/d/1kfi...w?usp=drivesdk

  6. #6
    Veteran Member Four Rings LYKUNO's Avatar
    Join Date
    Jul 18 2010
    AZ Member #
    61589
    Location
    NE Ohio

    Looks great -- nice job of making the trim look like new and saving $$$ as well!
    2023 S5 Sportback | Prestige | District Green | Rotor Gray Napa | Sport Diff | Black Optics | Satin Bronze HRE RC104s
    Gone but not forgotten - 2011 S4 | Prestige | Jet Blue | HRE R40s

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