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  1. #1
    Junior Member One Ring
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    Dual Pulley Exhaust

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    Looking for some examples

    I will be taking delivery of my B8.5 S4 next week and plan to go dual pulley fairly quick. I plan on doing a few things beforehand like intake, hx, and exhaust. I'm really struggling to find an exhaust that will fit what I want.

    I want to run test pipes and most likely catted down pipes. I've done a lot of research on here and youtube and know that it sounds terrible if I were to keep the factory cat back after test pipes and HFC downpipes.

    I want very little to zero drone below 2k, ideally 2.5k, but I still want to hear it rumble if I romp on her.

    Does anyone have any audio files or videos with suggestions?

    One thought was to go full JHM with baffled HFC x pipe and AWE touring, but I'd also like to avoid $4k in exhaust mods. At that point I'd be curious to see what a custom shop could do.

    Sent from my SM-G998U using Audizine Forum mobile app

  2. #2
    Senior Member Two Rings
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    Im very interested in this as well. Im waiting for my stock cats to explode first though.

  3. #3
    Senior Member Three Rings
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    It's gonna sound like a 350Z with a pair of kazoos for an exhaust, save your money.

  4. #4
    Established Member Two Rings BT719's Avatar
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    I've been 034 Stage 2+ for 20,000 miles on stock exhaust, stock cats.

    Let that supercharger whine do the talking :)
    2013 Estoril Blue S4 DSG | Sports diff | 034 Stage 2+ Dual Pulley & TCU | SüperDüper TB | “wet charcoal” peelers | 034 RSB & end links | ECS chassis x-brace | 5% tint | RSNAV Apple CarPlay | proud stock exhaust

  5. #5
    Veteran Member Four Rings
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  6. #6
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    Quote Originally Posted by Fresh.S4 View Post
    That's actually really cool. I've never seen a user adjustable helmholtz resonator before. Very good find!!!

    I may rech out to see if polo offers any sort of custom cat relocation option.

    Thanks for the link @Fresh.S4Screenshot_20220309-121309_Chrome.jpg

  7. #7
    Veteran Member Three Rings mys4.org's Avatar
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    2013 S4 | 2013 Q5 3.0T
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    My current setup is a custom test pipes to a custom catted down pipes, to the Magnaflow 11385 xpipe, to Vibrant Ultra Quiet resonators, ending with stock rear mufflers. Zero drone. I'm not dual pulley, but that shouldn't change the exhaust sound.

    MyS4.org | B8.5 2013 Audi S4: EPL Stage 2, Solo-Werks Coilovers | B8.5 2013 Audi Q5 3.0T: EPL Stage 1 & ZF Tune | Instagram: mys4dotorg

  8. #8
    Junior Member One Ring
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    @mys4.org, do you mind me asking what the rough cost was to go that route?

  9. #9
    Veteran Member Three Rings 3.0ss's Avatar
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    Dual Pulley Exhaust

    I just found out about this setup yesterday but tp’s>Billy Boat Exhaust sounded amazing, I can only find a vid on fb. https://www.bbexhaust.com/shop/audi-...ust-fpim-0545/
    2010 S4 Prestige 6MT - Brilliant Red | 034 Stage 2 | 034 190mm | Merc HX | Milltek Resonated Exhaust | Gutted/Reinforced Cats | S34 Intake | JXB Short Shifter Kit | AG M580's | Bilstein B8s | H&R Sport Springs

    2018 Q7 Prestige - Orca Black/Cedar Brown Valcona | Luxury Pack | Driver Assistance Pack | Cold Weather Pack | Towing Pack

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  10. #10
    Veteran Member Four Rings
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    Quote Originally Posted by mys4.org View Post
    My current setup is a custom test pipes to a custom catted down pipes, to the Magnaflow 11385 xpipe, to Vibrant Ultra Quiet resonators, ending with stock rear mufflers. Zero drone. I'm not dual pulley, but that shouldn't change the exhaust sound.

    Man, that's super quite. Almost not even fair using a sub 2k rpm/7th gear example lol.

  11. #11
    Veteran Member Three Rings shreddykrueger's Avatar
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    JHM catted/baffled DP's into AWE touring is the truth. tried a bunch of different setup including the magna flow into vibrant ultra quiets an it doesnt compare. yes, its expensive but there is ZERO rasp/drone. nice deep clean tone. ill try an get some clips and post em
    S4 Avant (6MT)
    RCP dual pulley | AWE touring | JHM catted/baffled DP's | AEM water/meth | Ringer Stage III | RSNAV | Vogtland Coilovers | many other tings

  12. #12
    Veteran Member Three Rings mahhdd's Avatar
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    I like the sound of my ECS Exhaust and having valves. I actually open and close them quite regularly. You need to close them for phone calls and conversations with the full catback on stock cats...

    To avoid ruining the sound of my exhaust when going dual pulley, I'm going to gut my cats and buy the JHM baffled and catted Non-X downpipes. Basically the ECS downpipes I have will be set aside and hopefully resold if I can.

    I've heard the test pipe version of this exhaust setup and it sounds mean.

    You could always do this setup without the full ECS catback like I have... You can keep the stock exhaust and if you want more sound later on ECS sells their mufflers with valves separately.

    It's a lot to invest in exhaust all-in, but the sound and control of the volume is great. No drone, rasp, volume up or volume down. Passes emissions and eliminates the melting cat issues

    Sent from my Pixel 5a using Tapatalk
    2015 Sepang Blue S4, 6MT, Sport Diff, Ceramic Coated
    034 Stage 1 Tune, Intake, UCA & LCA Kit, Springs, End Links, Drivetrain Mounts/Inserts, RSB, and HPFP Piston, Bilstein B8 Shocks/Struts, P3 V3 Gauge
    MercRacing S6 HX, CWA 100-3 Pump, JXB Shifter, Mount, Extended Slave, and Reinf. Linkage, USB Stainless Steel Clutch Line, ECS Resonated Valved Exhaust, Engine & Trans Skids

  13. #13
    Veteran Member Three Rings mahhdd's Avatar
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    Quote Originally Posted by Fresh.S4 View Post
    Fixed it for you

    Sent from my Pixel 5a using Tapatalk
    2015 Sepang Blue S4, 6MT, Sport Diff, Ceramic Coated
    034 Stage 1 Tune, Intake, UCA & LCA Kit, Springs, End Links, Drivetrain Mounts/Inserts, RSB, and HPFP Piston, Bilstein B8 Shocks/Struts, P3 V3 Gauge
    MercRacing S6 HX, CWA 100-3 Pump, JXB Shifter, Mount, Extended Slave, and Reinf. Linkage, USB Stainless Steel Clutch Line, ECS Resonated Valved Exhaust, Engine & Trans Skids

  14. #14
    Veteran Member Four Rings
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    Quote Originally Posted by mahhdd View Post
    Fixed it for you

    Sent from my Pixel 5a using Tapatalk
    Haha 😜😜

  15. #15
    Veteran Member Three Rings mys4.org's Avatar
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    Quote Originally Posted by DM_CincyEast View Post
    @mys4.org, do you mind me asking what the rough cost was to go that route?
    - The test pipe and catted downpipe was about $1k (which is a steal for parts and labor).
    - Magnaflow 11385 xpipe $500 (parts and labor) . This is a little high as I also did a straight pipe were the stock mid muffler was. That now is were the Vibrant Ultra Quiets are located.
    - Vibrant Ultra Quiets about about $400 (parts & labor).

    In in total we can say about $2k.

    I do agree going with the baffled JHM test pipes and catted down pipes is a great start.
    https://jhmotorsports.com/products/e...onnection.html

    Quote Originally Posted by Fresh.S4 View Post
    Man, that's super quite. Almost not even fair using a sub 2k rpm/7th gear example lol.
    It's pretty crazy how quiet it is just cruising on the highway and that example is going up hill. A lot of people don't believe me, until I give them a ride. I know this isn't the best sounding setup, but it works for me and the family.
    Last edited by mys4.org; 03-10-2022 at 01:28 PM.
    MyS4.org | B8.5 2013 Audi S4: EPL Stage 2, Solo-Werks Coilovers | B8.5 2013 Audi Q5 3.0T: EPL Stage 1 & ZF Tune | Instagram: mys4dotorg

  16. #16
    Established Member Two Rings
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    I can attest that the combination of catted downpipes + Vibrant Ultra Quiets results in an OEM-like sound with no additional vibrations compared to the stock exhaust.

    There are a lot of other exhaust topics on here that are full of info btw.
    2015 Audi A5 3.0 TFSI quattro (CREC)
    2020 Audi E-Tron 55 quattro

  17. #17
    Senior Member Three Rings KLX's Avatar
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    Just to add on I was DP with JHM test pips mated to an AWE touring, it was loud and it stunk ( sitting at a light with the windows down, exhaust smell) added OEM cats back great sound, no smell been almost 30k miles...
    2021 S5 Premmie SB 034 intake & springs/034 Stage 1
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  18. #18
    Veteran Member Three Rings FromRagsToS4's Avatar
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    Dont waste your money on crazy expensive catted downpipes. You can get these for $180 for the pair (~$90 each) and have a shop weld them in. spend a little more for vbands to have flexibility for swapping straight pipes in if you wanted, or replacing them super easily if the need arose. I have been running them for 2 years with zero issues.

    https://www.summitracing.com/parts/xfo-s0003






    Last edited by FromRagsToS4; 03-19-2022 at 08:42 AM.
    2014 S4 Premium Plus/Glacier White Metallic/6spd Manual/Sports Diff/Adaptive Damping Suspension/Black Napa Leather/19" Peelers/B&O Sound/MMI-Navi/Side Assist/Carbon Atlas Inlays

  19. #19
    Veteran Member Four Rings
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    thats money!! i like that. but why would you want to remove them unless you expect a potential blow out...

  20. #20
    Veteran Member Three Rings FromRagsToS4's Avatar
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    Quote Originally Posted by Fresh.S4 View Post
    thats money!! i like that. but why would you want to remove them unless you expect a potential blow out...
    Why? Because labor for replacing them will be almost non-existent with this setup. If you have catted test pipes or headers, the labor on replacing those will be outrageous.

    I've only heard of horror stories with people trying different cats. However, most people were trying 300 cell cats and still melting/blowing them out. These are 100 cell, so I really dont expect to ever have issues with them, and I havent for 2 years so far. If (and thats a big IF) they do have issues, Im already set for an easy fix.

    And to be clear, the reason I added them was to tone down the rasp from going catless/headers. It was unbearable before with stock exhaust. A Magnaflow at the baby resonators was better, but not enough. It also blew out the packing because of the heat. Adding the cats helped reduce the heat coming down the pipes. I havent dealt with blown out packing since adding the cats. Its also helped with the smell.
    2014 S4 Premium Plus/Glacier White Metallic/6spd Manual/Sports Diff/Adaptive Damping Suspension/Black Napa Leather/19" Peelers/B&O Sound/MMI-Navi/Side Assist/Carbon Atlas Inlays

  21. #21
    Junior Member Two Rings walsh24's Avatar
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    Quote Originally Posted by mahhdd View Post
    I like the sound of my ECS Exhaust and having valves. I actually open and close them quite regularly. You need to close them for phone calls and conversations with the full catback on stock cats...

    To avoid ruining the sound of my exhaust when going dual pulley, I'm going to gut my cats and buy the JHM baffled and catted Non-X downpipes. Basically the ECS downpipes I have will be set aside and hopefully resold if I can.

    I've heard the test pipe version of this exhaust setup and it sounds mean.

    You could always do this setup without the full ECS catback like I have... You can keep the stock exhaust and if you want more sound later on ECS sells their mufflers with valves separately.

    It's a lot to invest in exhaust all-in, but the sound and control of the volume is great. No drone, rasp, volume up or volume down. Passes emissions and eliminates the melting cat issues

    Sent from my Pixel 5a using Tapatalk
    Hey mahhdd,
    Can you shoot over a link or how to do this for the separate sale of the ECS mufflers and valves sold individually as you mentioned? I tried doing this over the phone with ECS sales and was not successful. I'm looking to add their muffler and valve solution to my exhaust setup. Woud prefer an individual buy over purchasing of the whole exhaust to canibalize just the mufflers...
    2018 A6 3.0T Competition in Nardo Gray - Full Body PPF Film, APR Stage 2 DP, Merc Racing HX, High Flow Engine Filter, Cold Spark Plugs, IE ZF8 TCU Tune, RS6 Grille, S6 Diffuser in Black, AWE Tuning Touring Edition Exhaust w/ Black Tips & Resonated Downpipes

  22. #22
    Veteran Member Three Rings mahhdd's Avatar
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    Quote Originally Posted by walsh24 View Post
    Hey mahhdd,
    Can you shoot over a link or how to do this for the separate sale of the ECS mufflers and valves sold individually as you mentioned? I tried doing this over the phone with ECS sales and was not successful. I'm looking to add their muffler and valve solution to my exhaust setup. Woud prefer an individual buy over purchasing of the whole exhaust to canibalize just the mufflers...
    Looks like you're out of luck. It seems they discontinued the ability to part it out. See below.

    https://www.ecstuning.com/b-ecs-part...008553ecs03~a/

    You can still get the Remote Key Fob switch for the valve controller individually. I have a spare one of these that I'll sell at some point for $50. You can get a shop to do a custom valved setup, which I'd recommend. I shut my valves when I'm wanting to have better sounding music, talking on the phone, or talking to someone in the car on the highway.

    You could also try a Polo Performance Exhaust system as an alternate. Hopefully they've gotten their shit together. You might even like it more.
    https://www.youtube.com/watch?v=ZNPKDX64rRM

    This with valves would be cool. I'd call them to see if they'd do a partial sale.
    2015 Sepang Blue S4, 6MT, Sport Diff, Ceramic Coated
    034 Stage 1 Tune, Intake, UCA & LCA Kit, Springs, End Links, Drivetrain Mounts/Inserts, RSB, and HPFP Piston, Bilstein B8 Shocks/Struts, P3 V3 Gauge
    MercRacing S6 HX, CWA 100-3 Pump, JXB Shifter, Mount, Extended Slave, and Reinf. Linkage, USB Stainless Steel Clutch Line, ECS Resonated Valved Exhaust, Engine & Trans Skids

  23. #23
    Veteran Member Four Rings
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    Quote Originally Posted by mahhdd View Post
    Looks like you're out of luck. It seems they discontinued the ability to part it out. See below.

    https://www.ecstuning.com/b-ecs-part...008553ecs03~a/

    You can still get the Remote Key Fob switch for the valve controller individually. I have a spare one of these that I'll sell at some point for $50. You can get a shop to do a custom valved setup, which I'd recommend. I shut my valves when I'm wanting to have better sounding music, talking on the phone, or talking to someone in the car on the highway.

    You could also try a Polo Performance Exhaust system as an alternate. Hopefully they've gotten their shit together. You might even like it more.
    https://www.youtube.com/watch?v=ZNPKDX64rRM

    This with valves would be cool. I'd call them to see if they'd do a partial sale.
    What's wrong with polo exhaust??

  24. #24
    Registered User Two Rings
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    Hello. I am Keven, a retail sales rep at XLR8. I want to help you find the correct part. We stock thousands of parts from many different manufacturers like APR, 034, AWE, Milltek, Scorpion, and many more. And we offer free shipping to the cont 48 US on most orders. We provide our pully kit In 179mm, 187mm, and 196.5mm. We also have AWE exhaust & downpipes in stock and can get the JHM kit also. Feel free to DM Me or send an email over at [email protected] or call in at 203-483-6100 ex 1002
    .
    https://xlr8performance.com/i-72373-...83-drive-ratio
    https://xlr8performance.com/i-72375-...tock-sc-pulley
    https://xlr8performance.com/i-72376-...k-supercharger
    https://xlr8performance.com/search.p...1&category=543

  25. #25
    Veteran Member Three Rings mahhdd's Avatar
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    Quote Originally Posted by Fresh.S4 View Post
    What's wrong with polo exhaust??
    They caught heat for sending rusted, poor quality parts. I think they addressed it on FB; but, not sure if it got resolved.
    2015 Sepang Blue S4, 6MT, Sport Diff, Ceramic Coated
    034 Stage 1 Tune, Intake, UCA & LCA Kit, Springs, End Links, Drivetrain Mounts/Inserts, RSB, and HPFP Piston, Bilstein B8 Shocks/Struts, P3 V3 Gauge
    MercRacing S6 HX, CWA 100-3 Pump, JXB Shifter, Mount, Extended Slave, and Reinf. Linkage, USB Stainless Steel Clutch Line, ECS Resonated Valved Exhaust, Engine & Trans Skids

  26. #26
    Veteran Member Three Rings mys4.org's Avatar
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    To add to that Polo uses T409 steel vs something like AWE that use the more expensive by highly rust resistant T304. To take a quote from another site....

    T304 stainless steel will not oxidize or rust, it can however develop a golden color when exposed to high heat over time.
    T409 stainless steel has a fair amount of ferrous material in it and can show surface rust after some time, especially when exposed to road salt.
    MyS4.org | B8.5 2013 Audi S4: EPL Stage 2, Solo-Werks Coilovers | B8.5 2013 Audi Q5 3.0T: EPL Stage 1 & ZF Tune | Instagram: mys4dotorg

  27. #27
    Veteran Member Three Rings BucDan's Avatar
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    Quote Originally Posted by mys4.org View Post
    My current setup is a custom test pipes to a custom catted down pipes, to the Magnaflow 11385 xpipe, to Vibrant Ultra Quiet resonators, ending with stock rear mufflers. Zero drone. I'm not dual pulley, but that shouldn't change the exhaust sound.

    Wow that sounds amazing! I love the no drone on low RPM.

  28. #28
    Veteran Member Four Rings MSq5's Avatar
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    I'm dual pulley stage 2 Q5, mods in my signature line.

    Cats failed. Now running Red Star Shielded Test Pipes into Vibrant Ultra Quiet Resos in place of deleted baby resos into otherwise completely stock exhaust. Resos were about $100 each, $50 each for installation.

    Zero drone. None. Rasp is almost gone compared to nasty rasp with testpipes into baby resos and stock exhaust.

    If you don't need cats (no testing here) and can tolerate just a little rasp, this is an effective, cost efficient solution.

    I like the idea of the small 100 cell bottle high flow cats in the downpipes. They would fit just as shown in the photo earlier in this thread. Cats would eliminate the smell and would likely kill the remaining rasp, as they do have a minimal but real effect on system resonance. I'm going to order two and install them. Should do the trick.
    Last edited by MSq5; 03-29-2022 at 07:30 PM.
    2017 Q5 3.0T S-Line | Brilliant Black | 034 Stage 2+dual pulley 93 octane tune | JHM 187mm crank pulley w/ EPL 57.6mm s/c pulley - 3.247 total ratio | Red Star shielded test pipes | Magnaflow high flow downstream ceramic core bottle cats | Vibrant Ultra Quiet Resos in place of OEM baby resos | aFe Pro 5R (part#10-10121) filter in "modified" stock air box | 034 silicone throttle body hose | HP Tuners custom TCU tuned ZF8 | Merc Racing HX | Michelin Pilot Sport A/S 3+ 255/45/20.

  29. #29
    Veteran Member Four Rings
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    It amazes me how a single incident attracts so much heat. And literally everyone holds it do meet and dear to their hearts.
    You know what that example of rust reminds me of? Metal that's been sitting at the bottom of the ocean or submerged continuously. Why hasn't anyone else complained about the quality of product? Especially the folks who also live in snow climates?
    How come their have been zero reports of the other car brands that run solo/polo had any issues over quality?

    Redstar catted pipes have an actual history of failure rates and not a single person has ever held them accountable.

    Just annoying to keep seeing the same story getting put out. Heck, jhm has never even been put on blast and they've got problems too.

    Almost 5years running polo and not a single issue, here.

  30. #30
    Veteran Member Three Rings mahhdd's Avatar
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    You have such a weird view of almost everything.

    Quote Originally Posted by Fresh.S4 View Post
    It amazes me how a single incident attracts so much heat.
    Lots complained. Tried to communicate to Polo about it. Customers got dodged. Customers got pissed. Customers went to the B8 network admins and they posted.

    Quote Originally Posted by Fresh.S4 View Post
    Redstar catted pipes have an actual history of failure rates and not a single person has ever held them accountable.
    Do you read anything people post about redstar on the B8 Network? People rippppp them, largely because of Sean himself; but, they openly cite the cat failures. Their test pipes have seemingly held up fine.

    Quote Originally Posted by Fresh.S4 View Post
    Almost 5years running polo and not a single issue, here.
    Anecdotal evidence.

    In the Cylinder #1 thread "I ran the APR 100 octane tune on Stage 1. No problem" Anecdotal evidence again.

    You're super biased on the products your own. Put an ounce of effort into trying to look at things objectively.
    2015 Sepang Blue S4, 6MT, Sport Diff, Ceramic Coated
    034 Stage 1 Tune, Intake, UCA & LCA Kit, Springs, End Links, Drivetrain Mounts/Inserts, RSB, and HPFP Piston, Bilstein B8 Shocks/Struts, P3 V3 Gauge
    MercRacing S6 HX, CWA 100-3 Pump, JXB Shifter, Mount, Extended Slave, and Reinf. Linkage, USB Stainless Steel Clutch Line, ECS Resonated Valved Exhaust, Engine & Trans Skids

  31. #31
    Veteran Member Three Rings mahhdd's Avatar
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    Quote Originally Posted by Fresh.S4 View Post
    Just annoying to keep seeing the same story getting put out. Heck, jhm has never even been put on blast and they've got problems too.
    I almost missed this one... JHM? It's like you don't even read, bro. JHM gets fucking raked on here and B8.5 Network.
    2015 Sepang Blue S4, 6MT, Sport Diff, Ceramic Coated
    034 Stage 1 Tune, Intake, UCA & LCA Kit, Springs, End Links, Drivetrain Mounts/Inserts, RSB, and HPFP Piston, Bilstein B8 Shocks/Struts, P3 V3 Gauge
    MercRacing S6 HX, CWA 100-3 Pump, JXB Shifter, Mount, Extended Slave, and Reinf. Linkage, USB Stainless Steel Clutch Line, ECS Resonated Valved Exhaust, Engine & Trans Skids

  32. #32
    Veteran Member Four Rings
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    i do my best :)

    the only complaint was from the person who it happend to and then everyone jumped on the bandwagon. i remember the thread, it was the wild west lol. the part about redstar/jhm, yes the product gets put on blast, yet none of them got the same trial treatment lol. i always found that odd if the mods were preaching giving all parties an opportunity to create open dialect.
    im a bit confused about the anecdotal evidence with the apr comment? my 5 year polo comment comes from personal experience. im sure its not worth anything but since folks like to hold onto an isolated instance, i just wanted to share mine too.
    im rocking 034 now and i still believe apr is amazing. and trust i look at everything across the board thats why my vote always goes to getting the lowest price for the same products if the opportunity arises. I have kw's on my current s4 but id still always recommend solowerks.

  33. #33
    Veteran Member Four Rings MSq5's Avatar
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    Quote Originally Posted by Fresh.S4 View Post
    i do my best :)

    the only complaint was from the person who it happend to and then everyone jumped on the bandwagon. i remember the thread, it was the wild west lol. the part about redstar/jhm, yes the product gets put on blast, yet none of them got the same trial treatment lol. i always found that odd if the mods were preaching giving all parties an opportunity to create open dialect.
    im a bit confused about the anecdotal evidence with the apr comment? my 5 year polo comment comes from personal experience. im sure its not worth anything but since folks like to hold onto an isolated instance, i just wanted to share mine too.
    im rocking 034 now and i still believe apr is amazing. and trust i look at everything across the board thats why my vote always goes to getting the lowest price for the same products if the opportunity arises. I have kw's on my current s4 but id still always recommend solowerks.
    Just to follow up on Red Star. To be clear, my shielded test pipes are NOT catted.

    I was and am well-aware of the catted test pipe failures both with Red Star, JHM, and every other company that tries to place then in the OEM location or any location ahead of the downpipe section. Its just going to fail due to exhaust gas temps. Especially with aftermarket tunes raising boost and timing. Its inevitable. Trying to make them work there is the the definition of insanity - doing the same thing over and over and expecting a different result.

    Even the pricey European G-Sport GESI Gen 2 cats will fail that close to the short exhaust manifold. They might last longer, but they will fail if you actually use the power of a dual pulley tune, even on pump gas.

    The only solution, if you can, is to run catless, or locate low cell count (100 or 200 cell) metallic core) cats in the downpipes. That may be a deal breaker for guys in California or other states with both visual and system readiness check emission laws. Either that or run catted RSE or JHM test pipes or stay OEM cats and know that you will be replacing them ($$$$) as a part of pay to play.

    At least with downstream metal substrate bottle cats, if they fail, they will be easy to replace and quite inexpensive.
    2017 Q5 3.0T S-Line | Brilliant Black | 034 Stage 2+dual pulley 93 octane tune | JHM 187mm crank pulley w/ EPL 57.6mm s/c pulley - 3.247 total ratio | Red Star shielded test pipes | Magnaflow high flow downstream ceramic core bottle cats | Vibrant Ultra Quiet Resos in place of OEM baby resos | aFe Pro 5R (part#10-10121) filter in "modified" stock air box | 034 silicone throttle body hose | HP Tuners custom TCU tuned ZF8 | Merc Racing HX | Michelin Pilot Sport A/S 3+ 255/45/20.

  34. #34
    Veteran Member Three Rings FromRagsToS4's Avatar
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    I kept calling Sean out on the FB group and he ended up blocking me, lol.

    I've given JHM shit about their horrendous clutch/flywheel issues, and have heard a lot of bad shit about their transmission service issues.

    We all knew what we were going to get with Polo when he was hyping everyone up pre-release. No one should be surprised about the outcome.

    Also, I've been saying, literally for years, that people should NOT keep attempting to try ANY companies' catted test/downpipes and have recommended running my setup instead. I get almost zero traction on any of my helpful posts though so ¯\(°_o)/¯.
    2014 S4 Premium Plus/Glacier White Metallic/6spd Manual/Sports Diff/Adaptive Damping Suspension/Black Napa Leather/19" Peelers/B&O Sound/MMI-Navi/Side Assist/Carbon Atlas Inlays

  35. #35
    Veteran Member Four Rings MSq5's Avatar
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    Quote Originally Posted by FromRagsToS4 View Post
    I kept calling Sean out on the FB group and he ended up blocking me, lol.

    I've given JHM shit about their horrendous clutch/flywheel issues, and have heard a lot of bad shit about their transmission service issues.

    We all knew what we were going to get with Polo when he was hyping everyone up pre-release. No one should be surprised about the outcome.

    Also, I've been saying, literally for years, that people should NOT keep attempting to try ANY companies' catted test/downpipes and have recommended running my setup instead. I get almost zero traction on any of my helpful posts though so ¯\(°_o)/¯.
    Forgive me, but as far as I'm concerned, you can take your personal attacks on vendors elsewhere. What I want to discuss here is what works, what does not. Failed cats in OEM location is old news. Maybe just let it go?

    Neither you, nor I, nor anyone else should be certain enough to "recommend my setup." With respect, it comes across smug and condescending. I post my experience, which may or may not work for others, but never "recommend". Almost all of us run different combinations of components, especially exhaust, and small changes can make a big difference in sound. Different cats, especially different cell counts, different substrates and different substrate diameters, even when placed downstream, will have different effects on both flow and exhaust system resonance and thus may affect both drone and rasp, as well as how they hold up over time.

    About the only thing we can be sure of is that cats in the stock location will fail on tuned cars sooner or later, regardless of manufacturer. We can agree that catless or catted downpipes is just about the only solution, but beyond that there are just too many variables to "recommend a setup."

    Maybe its my ears, but I seem to still hear rasp on your first video clip - blipping the throttle before activating the two stage tune effect. Its just going to be hard to eliminate it all. Do you know the flow rate on those 100 cell metal cats? The small diameter of the substrate might be restrictive. They are only 4.5" in diameter. Larger surface area might flow better. Just wondering what power level they support before becoming restrictive.

    Do you have a cruising clip for 50-60 mph? Is there any cabin drone?
    Last edited by MSq5; 03-31-2022 at 12:05 AM.
    2017 Q5 3.0T S-Line | Brilliant Black | 034 Stage 2+dual pulley 93 octane tune | JHM 187mm crank pulley w/ EPL 57.6mm s/c pulley - 3.247 total ratio | Red Star shielded test pipes | Magnaflow high flow downstream ceramic core bottle cats | Vibrant Ultra Quiet Resos in place of OEM baby resos | aFe Pro 5R (part#10-10121) filter in "modified" stock air box | 034 silicone throttle body hose | HP Tuners custom TCU tuned ZF8 | Merc Racing HX | Michelin Pilot Sport A/S 3+ 255/45/20.

  36. #36
    Veteran Member Four Rings RoofRails's Avatar
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    My Q5 is heading to the shop today to get my RedStar HFC pipes swapped out for gutted RS cats to IE non resonated downpipes with 2 GESI non EPA 300 cell count 4" OD body Cats in them to a AWE touring exhaust. I'm hoping like everyone reports the gutted cats will help tame things down a bit and the 300 cell cats in the downpipes will help to polish up the rest of the nastiness.

    I also want to add that I went with the non EPA cats because I know there is the possibility of ruining these and they were 160.00 a piece vs 600.

    MSQ5 mentioned the HP rating of the cats and GESI is one of if not the only cat manufacturer I can find that does this. Their 4" body cats are rated at up to 500 hp each and the 4.5" ones are rated up to 800hp each. If I had to guess I would say anything from a 400 cell count down will outflow a factory cat that looks to me to be 600 cell or higher. The RedStar cats used the 4.5" body version of the GESI cat.



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    2015 Q5 3.0T S-Line | Glacier White |10.96 @ 126mph ! | 034 Stage 2+ E40 octane tune | Fluid Damper Crank Pulley 200mm / Griptech 60mm SC Pulley | Jokers Ported blower with APR UC TB | BG SQ5-HPT TCU tune| Snow WMI injection kit 400cc @ TB, 300cc @ BPV | Merc Racing C7 HX / CWA 100-3 pump 100% DC | APR open intake W/carbon UC pipe | Vogtland Springs | Nuespeed RS102 20/9.5/et25 rims |

  37. #37
    Veteran Member Three Rings FromRagsToS4's Avatar
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    Quote Originally Posted by MSq5 View Post
    Forgive me, but as far as I'm concerned, you can take your personal attacks on vendors elsewhere. What I want to discuss here is what works, what does not. Failed cats in OEM location is old news. Maybe just let it go?

    Neither you, nor I, nor anyone else should be certain enough to "recommend my setup." With respect, it comes across smug and condescending. I post my experience, which may or may not work for others, but never "recommend". Almost all of us run different combinations of components, especially exhaust, and small changes can make a big difference in sound. Different cats, especially different cell counts, different substrates and different substrate diameters, even when placed downstream, will have different effects on both flow and exhaust system resonance and thus may affect both drone and rasp, as well as how they hold up over time.

    About the only thing we can be sure of is that cats in the stock location will fail on tuned cars sooner or later, regardless of manufacturer. We can agree that catless or catted downpipes is just about the only solution, but beyond that there are just too many variables to "recommend a setup."

    Maybe its my ears, but I seem to still hear rasp on your first video clip - blipping the throttle before activating the two stage tune effect. Its just going to be hard to eliminate it all. Do you know the flow rate on those 100 cell metal cats? The small diameter of the substrate might be restrictive. They are only 4.5" in diameter. Larger surface area might flow better. Just wondering what power level they support before becoming restrictive.

    Do you have a cruising clip for 50-60 mph? Is there any cabin drone?
    My point in itemizing the specific vendors in my post was to give some clarity on what has already been discussed about vendors in previous posts. People need to take individual responsibility to vet the claims of vendors which requires getting educated. If the issue with melting cats is the location, stupid high temperatures, cat material, cell count, etc, then no one can reasonably expect for one vendor to magically get it right where everyone else has failed.

    If you look at my original exhaust post, it is purely informational. That being said, a success story in the midst of a bunch of failed attempts to run cats should be a data point people should look at and find out what differences were made in order to overcome the typical cat failures everyone else is experiencing. So yes, in that sense its a recommendation even though I never actually recommended it in my exhaust thread. Yes, in this thread I said "dont waste your money" since it looked like he was going down the road that every other oem-locationed failed cat attempt has gone and then provided an alternate solution.

    I want to at some point re-install a new magnaflow in the place of the baby resonators (the muffler that had all its packing blown out) because I think thats the cause of the sound you're hearing. Now that the cats are in, I think replacing it will allow it to stay working properly without blowing/melting its guts out.

    As far as drone, there is none whatsoever at any RPM range.

    As far as the cars go, Im not sure how dense they actually are, but they are for sure WAY less dense than my OEM cats. Remember, 400 cell is more dense than 300, which is more dense than 200, etc. The summitracing website says "They are more durable and more shock-resistant than ceramic substrates, and they can support higher exhaust gas flow speed and higher temperatures." and that's been my experience. No noticeable loss in power as well, as Im faster than I've ever been when up against people I've raced over the years.
    2014 S4 Premium Plus/Glacier White Metallic/6spd Manual/Sports Diff/Adaptive Damping Suspension/Black Napa Leather/19" Peelers/B&O Sound/MMI-Navi/Side Assist/Carbon Atlas Inlays

  38. #38
    Veteran Member Three Rings FromRagsToS4's Avatar
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    Quote Originally Posted by RoofRails View Post
    My Q5 is heading to the shop today to get my RedStar HFC pipes swapped out for gutted RS cats to IE non resonated downpipes with 2 GESI non EPA 300 cell count 4" OD body Cats in them to a AWE touring exhaust. I'm hoping like everyone reports the gutted cats will help tame things down a bit and the 300 cell cats in the downpipes will help to polish up the rest of the nastiness.

    I also want to add that I went with the non EPA cats because I know there is the possibility of ruining these and they were 160.00 a piece vs 600.

    MSQ5 mentioned the HP rating of the cats and GESI is one of if not the only cat manufacturer I can find that does this. Their 4" body cats are rated at up to 500 hp each and the 4.5" ones are rated up to 800hp each. If I had to guess I would say anything from a 400 cell count down will outflow a factory cat that looks to me to be 600 cell or higher. The RedStar cats used the 4.5" body version of the GESI cat.



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    look forward to hearing the results!
    2014 S4 Premium Plus/Glacier White Metallic/6spd Manual/Sports Diff/Adaptive Damping Suspension/Black Napa Leather/19" Peelers/B&O Sound/MMI-Navi/Side Assist/Carbon Atlas Inlays

  39. #39
    Veteran Member Four Rings RoofRails's Avatar
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    Quote Originally Posted by FromRagsToS4 View Post
    look forward to hearing the results!
    Me too. I should have room to add in resonators if it ends up sounding hateful... LOL ! I figured I'd get this much done and give it a chance.

    Sent from my SM-N986U using Audizine Forum mobile app
    2015 Q5 3.0T S-Line | Glacier White |10.96 @ 126mph ! | 034 Stage 2+ E40 octane tune | Fluid Damper Crank Pulley 200mm / Griptech 60mm SC Pulley | Jokers Ported blower with APR UC TB | BG SQ5-HPT TCU tune| Snow WMI injection kit 400cc @ TB, 300cc @ BPV | Merc Racing C7 HX / CWA 100-3 pump 100% DC | APR open intake W/carbon UC pipe | Vogtland Springs | Nuespeed RS102 20/9.5/et25 rims |

  40. #40
    Veteran Member Three Rings FromRagsToS4's Avatar
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    Quote Originally Posted by RoofRails View Post
    Me too. I should have room to add in resonators if it ends up sounding hateful... LOL ! I figured I'd get this much done and give it a chance.

    Sent from my SM-N986U using Audizine Forum mobile app
    The more data points the better! :D
    2014 S4 Premium Plus/Glacier White Metallic/6spd Manual/Sports Diff/Adaptive Damping Suspension/Black Napa Leather/19" Peelers/B&O Sound/MMI-Navi/Side Assist/Carbon Atlas Inlays

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