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  1. #1
    Established Member Two Rings Longwolf's Avatar
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    Oct 27 2005
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    Gainesville, FL

    Average clutch life on a non modified manual? Should I just replace it?

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    So my S5 is in for for new timing chain tensioners, they are fine but rattle a lot on cold start up for a car with only 55k miles. So my dealer is doing me a huge favor and replacing them with the newer design as a good will gesture (it pays to be good to your dealer). They decided to drop the engine in order to access them, and I asked them if there is anything I should do while it is out. They suggested I think about having the clutch, flywheel, and rear main seal replaced since the engine is out and the labor cost would be very minimal. Clutch seems to be performing fine, and rear main is not leaking.

    Should I bother? With only 55k miles on an unmodified car that I never beat on, should I just risk that the clutch will last to 120k+ miles, or just do it all now as preventative?

  2. #2
    Veteran Member Three Rings
    Join Date
    Jul 28 2009
    AZ Member #
    45624
    Location
    Jupiter Florida

    I'm at 113k original clutch.
    Current: 2012 Audi S4 3.0TFSI, Ibis White, Black/Silver Alcantara Interior, Navigation Package, B&O, Rear Acoustic Parking Sensors, Sports Differential, Carbon Atlas Inlays, 19" Peelers, AWE Exhaust, V1 for protection.

    Retired: 2006 Audi A4 2.0T S-Line nearly loaded

    Retired: 2003 Acura 3.2 Cl Type S with AEM intake, AlphaWerks headers, O&E Sport springs, Tokico Blue shocks, Eibach Sways

  3. #3
    Veteran Member Three Rings BucDan's Avatar
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    Jul 19 2017
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    403220
    Location
    San Diego, CA

    How long do you plan on keeping the car? Personally, it depends on the cost of the clutch and materials. I already have a feeling they're going to ask for a lot. If you don't drive too badly, the clutch should last over 100k easily.

  4. #4
    Active Member Two Rings
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    Jan 16 2018
    AZ Member #
    412538
    My Garage
    2014%20B8.5%20S4%206MT
    Location
    Baltimore

    Get a price and report back. Cost is the deciding factor

  5. #5
    Veteran Member Four Rings
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    Oct 19 2008
    AZ Member #
    34354
    Location
    Ontario%20Canada

    I say if it ain't broke, don't fix it. Should have plenty of life left in the OEM clutch if you're not tuned and beating on it all the time.
    2011 S4 - Ibis White - 3 pedals - daily driver
    2.95 PR, EPL software, Merc Racing HX, Eurocode inserts, Koni Yellows, H&R OE Sports, beefy RSB, homebrew CR15, stainless brake & clutch lines, custom FBSW by FlyDesigns, P3 Multi Gauge

  6. #6
    Established Member Two Rings Longwolf's Avatar
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    Oct 27 2005
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    Gainesville, FL

    3500 for clutch, flywheel, and rear main seal. Don’t have a breakdown yet. Thanks!


    Sent from my iPhone using Audizine
    Christian Longwolf, Gainesville, FL
    '13 Audi S5: the daily hammer
    '23 Audi allroad: the kid hauler
    '18 Audi Q5: the grocery-getter
    '07 Honda S2K: the weekend toy
    '87 Porsche 951: the other weekend toy
    '06 A4 3.2 Avant: the airport car
    '87 Mercedes 420SEL: the beater & eventual project car

  7. #7
    Senior Member Three Rings Phil.Lmbrt's Avatar
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    Apr 12 2017
    AZ Member #
    397604
    Location
    La Sarre, Quebec

    Quote Originally Posted by Longwolf View Post
    3500 for clutch, flywheel, and rear main seal. Don’t have a breakdown yet. Thanks!


    Sent from my iPhone using Audizine
    That's a lot..

    I did not even pay that in CDN$ with labor and it was a Sachs Xtend. Clutch + Flywheel + Rear Main Seal + All new hardware + Labor
    2012 S4
    Phantom Black | 6MT | Sports Diff | B&O
    IE Dual Pulley W/ TB | 57/187 Pulleys | Rabbit Hole Motorsport | CTS | USP | 034 | JHM | PLM | BFI | P3cars | Rotiform | CR-15 | Macan Calipers | StopTech | Hawk Performance| SPEC Clutches | Snow Performance | Airlift Performance | Accuair | Kühl Rennsport
    IG : Phil.lmbrt

  8. #8
    Veteran Member Three Rings seandon_792's Avatar
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    Aug 12 2015
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    348456
    Location
    Waldorf, MD, US

    I would say cost and if you can get something a little more robust with not too much out of your pocket go for it.

    On the other hand I’m at 118k (tuned stage 1 for the last 40k) on a 10 year old clutch and it doesn’t slip one bit.


    Sent from my iPhone using Tapatalk

  9. #9
    Veteran Member Three Rings BucDan's Avatar
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    Jul 19 2017
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    Location
    San Diego, CA

    Simple answer is no. You can get better parts with labor that is still cheaper than their quote.

  10. #10
    Established Member Two Rings
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    Nov 25 2019
    AZ Member #
    528715
    Location
    North Bend, OR, USA

    Is it slipping?

  11. #11
    Veteran Member Three Rings Senseless's Avatar
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    Aug 11 2015
    AZ Member #
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    Location
    Phila vicinity/ PA/ US

    No. You may want to trade it before you hit the end of clutch life and that quote is no bargain anyway. 109,000 miles on my OE clutch, BTW.
    2012 S4

  12. #12
    Established Member Two Rings Longwolf's Avatar
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    Oct 27 2005
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    Gainesville, FL

    Not slipping at all. And I won’t be trading this car in ever. I’ll own it for the long haul, 200k or more. Unless AoA suddenly starts employing enthusiasts again and brings back the manual in the S5. Ha, that even sounded ridiculous as I typed it.


    Sent from my iPhone using Audizine
    Christian Longwolf, Gainesville, FL
    '13 Audi S5: the daily hammer
    '23 Audi allroad: the kid hauler
    '18 Audi Q5: the grocery-getter
    '07 Honda S2K: the weekend toy
    '87 Porsche 951: the other weekend toy
    '06 A4 3.2 Avant: the airport car
    '87 Mercedes 420SEL: the beater & eventual project car

  13. #13
    Veteran Member Four Rings Dr GP's Avatar
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    Jun 08 2005
    AZ Member #
    6809
    My Garage
    Lexus RX 350
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    SE, PA

    Quote Originally Posted by Longwolf View Post
    Not slipping at all. And I won’t be trading this car in ever. I’ll own it for the long haul, 200k or more. Unless AoA suddenly starts employing enthusiasts again and brings back the manual in the S5. Ha, that even sounded ridiculous as I typed it.


    Sent from my iPhone using Audizine
    If its working properly, let it alone until you notice problems. Clutch life is usually directly proportional to how the clutch was used or abused. My 2011, which I,was the 3rd owner,was working just fine @ 80k miles.

  14. #14
    Veteran Member Four Rings Silver Streakin's Avatar
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    Mar 05 2004
    AZ Member #
    1097
    My Garage
    B8 S4, 17 Expedition EL, 2009 328ix coupe
    Location
    NoVA

    97k with original clutch.

    Stage 1 in the 45k range
    Stage 2 not long after that.
    2011 S4, 6M, BB/panda, Sport diff, ADS, B&O | UniTronic stage 3 Dual Pulley | MercRacing HX | RocEuro intake | AWE Track & DPs resonated | H&R c/o w/Bilstein B8 rears| 19" VMR 710 & 19" Peelers | 034 trans insert | AK brace | CR15 bar | DEVAL CF Diffuser

    SOLD 2007 S4 DTM, Phantom Black Pearl, manual | JHM | FI | H&R | VMR | 034

    RIP 2001.5 A4 1.8TQMS, Silver/Ebony | APR stage 3 | STaSIS Tracksports | StopTechs

    SOLD 1995 90

  15. #15
    Veteran Member Three Rings
    Join Date
    Oct 13 2009
    AZ Member #
    49155
    Location
    MN

    You sure like making unnecessary repairs don’t you. Timing chain is bad enough. Clutch too? Might as well get a new engine.

  16. #16
    Active Member One Ring
    Join Date
    Feb 12 2019
    AZ Member #
    452295
    Location
    Charleston, SC

    The stock clutch is plenty strong and reliable if bled properly and the clutch damper is removed by replacing the line with an ECS tuning exact fit stainless steel clutch line. The damper in the stock line causes the clutch to slip during hard shifts or launches which damages it fairly quickly. If this line is installed, the clutch life will then be determined 100% by the driver, not the damper.

  17. #17
    Veteran Member Four Rings jsh139's Avatar
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    Jan 04 2008
    AZ Member #
    23853
    My Garage
    2021 Audi SQ5 PP
    Location
    Philly 'burbs

    $3,500 would be higher than the cost for an entire clutch job, start to finish (at an independent mechanic). Since they're already dropping the engine, you should be saving a significant amount of cash in labor. The problem is, it's the dealer overcharging you. I'd leave it alone.

  18. #18
    Veteran Member Four Rings
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    Apr 04 2012
    AZ Member #
    91200
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    MSP

    I'm on original clutch since bought new almost 10 years ago. No NEED to pro-actively replace however it all depends on how you "abuse" the clutch and your driving style. If you want to launch this car you will need an upgraded clutch even with factory spec power.

  19. #19
    Senior Member Two Rings
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    Jun 12 2015
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    337142
    My Garage
    2017 Q7 / 1969 GTO
    Location
    Austin, TX

    No need to replace the clutch proactively. If it ain't broke, don't fix it. Mow the slave cylinder, on the other hand...My slave failed at ~50k miles. Got in the car, pushed clutch pedal, and as soon as my foot hit the pedal it sucked to the floor. The plastic slaves on this car seem to be the weak link. I'd get yourself an extended slave from @jbullin just to have on-hand. If there were any parts on my B8.5 I'd consider replacing at regular intervals just to be proactive, it would be the slave cylinder about every 50k-75k miles, and the PCV valve about every 75k-100k miles.

  20. #20
    Senior Member Two Rings
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    Jun 12 2015
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    2017 Q7 / 1969 GTO
    Location
    Austin, TX

    Quote Originally Posted by EstorilS4 View Post
    No need to replace the clutch proactively. If it ain't broke, don't fix it. Mow the slave cylinder, on the other hand...My slave failed at ~50k miles. Got in the car, pushed clutch pedal, and as soon as my foot hit the pedal it sucked to the floor. The plastic slaves on this car seem to be the weak link. I'd get yourself an extended slave from @jbullin2 just to have on-hand. If there were any parts on my B8.5 I'd consider replacing at regular intervals just to be proactive, it would be the slave cylinder about every 50k-75k miles, and the PCV valve about every 75k-100k miles.
    For reference: https://www.audizine.com/forum/showt...h-switch-issue

  21. #21
    Veteran Member Three Rings Snowmonkey's Avatar
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    Apr 27 2018
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    Kansas

    Quote Originally Posted by Longwolf View Post
    So my S5 is in for for new timing chain tensioners, they are fine but rattle a lot on cold start up for a car with only 55k miles. So my dealer is doing me a huge favor and replacing them with the newer design as a good will gesture (it pays to be good to your dealer). They decided to drop the engine in order to access them, and I asked them if there is anything I should do while it is out. They suggested I think about having the clutch, flywheel, and rear main seal replaced since the engine is out and the labor cost would be very minimal. Clutch seems to be performing fine, and rear main is not leaking.

    Should I bother? With only 55k miles on an unmodified car that I never beat on, should I just risk that the clutch will last to 120k+ miles, or just do it all now as preventative?
    Probably not worth it. Labor at my local german shop was only about 1000 bucks, had mine changed just under 100k. You should have plenty of life left. if you really want to save money just wait until the clutch and flywheel go on sale and then bring it to the shop to install. i saved probably 500 bucks that way.
    2013 Phantom Black S4, 6MT, APR Stage 1, Carbon Intake, Canyon Run CR-15, aFe Pro 5R, Sport Diff, B&O, Nav

  22. #22
    Established Member Two Rings Longwolf's Avatar
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    Oct 27 2005
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    8520
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    Gainesville, FL

    Quote Originally Posted by EstorilS4 View Post
    No need to replace the clutch proactively. If it ain't broke, don't fix it. Now the slave cylinder, on the other hand...My slave failed at ~50k miles.
    Funny, my slave cylinder did already fail at 50K miles. It started dripping fluid down into the drive footwell. My S5 was only 2 years out of warranty at that point, but dealer replaced it for free.
    Christian Longwolf, Gainesville, FL
    '13 Audi S5: the daily hammer
    '23 Audi allroad: the kid hauler
    '18 Audi Q5: the grocery-getter
    '07 Honda S2K: the weekend toy
    '87 Porsche 951: the other weekend toy
    '06 A4 3.2 Avant: the airport car
    '87 Mercedes 420SEL: the beater & eventual project car

  23. #23
    Established Member Two Rings Longwolf's Avatar
    Join Date
    Oct 27 2005
    AZ Member #
    8520
    Location
    Gainesville, FL

    Good advice all around guys. Thanks for saving me the money. I'll just keep driving the car until the clutch truly fails. At the rate I put miles on this car, it will take me 4 years to put another 30K miles on the car, so this will be something to worry about way down the line. I also am very cautious with this car, no drag racing, no rev clutch drops, etc. So with your feedback, I am sure I'll get well over 100K on the OEM clutch. Cheers!
    Christian Longwolf, Gainesville, FL
    '13 Audi S5: the daily hammer
    '23 Audi allroad: the kid hauler
    '18 Audi Q5: the grocery-getter
    '07 Honda S2K: the weekend toy
    '87 Porsche 951: the other weekend toy
    '06 A4 3.2 Avant: the airport car
    '87 Mercedes 420SEL: the beater & eventual project car

  24. #24
    Established Member Two Rings
    Join Date
    Oct 17 2018
    AZ Member #
    429135
    Location
    Flowduh

    My clutch went south around 56k miles. I replaced it last year along with the clutch line and slave cyl. It would slip during high RPM shifts from 2->3.
    2013 S4 6MT - IE Open Intake, EPL Stage 2+ DP - 3.25 PR, MercRacing HX, SS clutch line, SouthBend Stage 2 Endurance, AWE Touring - 415awhp/410awtq - 12.7 @ 115mph, 2.8 60ft =(

  25. #25
    Senior Member Three Rings
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    Apr 18 2014
    AZ Member #
    189846
    Location
    Nashville, TN

    If you previously owned manual cars before, think about how long they lasted for you. I would leave it alone if it doesn't slip. Dealers are notorious for "recommending" a lot of things.
    Current - 2021 A6 45 TFSI Premium Plus
    Sold - 2015 S4 manual Premium Plus

  26. #26
    Established Member Two Rings Longwolf's Avatar
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    Oct 27 2005
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    Gainesville, FL

    Quote Originally Posted by Legion View Post
    My clutch went south around 56k miles. I replaced it last year along with the clutch line and slave cyl. It would slip during high RPM shifts from 2->3.
    Legion - how much did that clutch job cost you?
    Christian Longwolf, Gainesville, FL
    '13 Audi S5: the daily hammer
    '23 Audi allroad: the kid hauler
    '18 Audi Q5: the grocery-getter
    '07 Honda S2K: the weekend toy
    '87 Porsche 951: the other weekend toy
    '06 A4 3.2 Avant: the airport car
    '87 Mercedes 420SEL: the beater & eventual project car

  27. #27
    Established Member Two Rings
    Join Date
    Oct 17 2018
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    Flowduh

    Quote Originally Posted by Longwolf View Post
    Legion - how much did that clutch job cost you?
    Its been a while, but I think with the kit and installation it was around $2k total. I wasn't about to drop a transfer case AND a transmission in my garage with jack stands. LOL - when I heard the job is ~10 hours without a lift I opted to let my shop do it. :)
    2013 S4 6MT - IE Open Intake, EPL Stage 2+ DP - 3.25 PR, MercRacing HX, SS clutch line, SouthBend Stage 2 Endurance, AWE Touring - 415awhp/410awtq - 12.7 @ 115mph, 2.8 60ft =(

  28. #28
    Senior Member Two Rings
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    Apr 17 2018
    AZ Member #
    417211
    Location
    Rochester

    Only if you're keeping the car:

    I would replace the clutch since everything is out. Find the Sachs Xtend, It's OEM+ (15% more holding power). They're usually around $400-500, cheaper if you want to wait and buy from Germany.
    Since your stock, that clutch should last you forever! And just reuse your old flywheel.

    I purchased my car at 39k tuned, Clutch went at 52k. Costed about 1300 in labor (I changed all fluids too: Tranny, Rear diff, Sport diff). Even if you pay an extra $200-300 to install the clutch, It's worth it!!
    I also replaced my flywheel cause it was toast! Hot spots and it was cracking.

    If not:
    Screw it, save money!
    2015 Audi S5 6MT Porsche Sport Classic Grey
    APR Stage 2. Milltek Valvesonic. ECS CF Intake. KW HAS. B9 RS5 Akebono BBK SQ5 380mm. CR15 Brace. 20" RS5 wheels (satin black & silver lip). 19" Speedline 3430 (winter). 19" TE37 Ultra MSpec.

  29. #29
    Veteran Member Three Rings SouthernBoy's Avatar
    Join Date
    Jun 03 2014
    AZ Member #
    248020
    Location
    Virginia

    If operated properly and not abused, there is no reason a clutch shouldn't last well over 200,000 miles, providing it is a quality product and installed properly.
    In the final seconds of your life, just before your killer is about to dispatch you to that great eternal darkness, what would you rather have in your hand? A cell phone or a gun?

  30. #30
    Established Member Two Rings
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    Feb 18 2017
    AZ Member #
    393579
    My Garage
    Honda RC51
    Location
    Columbia, Maryland

    Got 88k on original clutch. Its been stage 2 for about a year now. I never abuse it from a dig. It slips in 3-6 when RPM's are over about 4k. Much worse when its <40F outside and motor is breathing real good. It can handle 1 and 2 when the RPM's can rise real fast, but struggles when theres a slower RPM rise in higher gear.....especially when it has to deal with more air resistance at speed. Ill probably replace clutch this year or next with the Sachs Xtend bc I love this car and can see myself driving it to 150k+. I do all my own work too. Also, my next car will be electric so I want to enjoy the 6MT supercharged car while we still can.
    2015 S4, IE DP tune, 3.28 SC ratio, Merc HX

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