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  1. #1
    Veteran Member Three Rings Gunmeister's Avatar
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    C7.5 Audi A6 TDI Fuel Filter Replacement DIY

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    Compatibility:
    This was done on my 2016 Audi A6 3.0 TDI. I cannot confirm if this is the same for other models. I assume it is probably the same for C7 2013-2018 with the 3.0 TDI engine.

    Why:
    Audi recommends the fuel filter on 3.0 TDI engine to be replaced every 20k miles. My local dealer wanted $195 for this service I decided I would just do it when I rotated my tires.

    Disclosure:
    This is my first time ever replacing this filter. My DIY might not be the perfect way to do it, and as always do at your own risk. I learned off another forum and couldn't find any help on this forum so I thought I would post one. This took me about 1hr (took video and pictures as well as learning) if I did it again I could do it in 30 min.

    Things needed:
    Vagcom to manually prime the pump after filter replacement (or some way to make the pump run to bleed the air). Jack or a way to lift the passenger side of the car (Stock jack works fine). 10mm socket, catch pan, and rags you don't care about. Hose removal pliers really come in handy here (I got mine at my local O'Reillys).

    Step One:
    Raise front passenger side of vehicle safely.

    Step Two:
    Remove underbody cover using 10mm socket. Roughly 7-8 bolts. You can have it just hang down partially or remove it all to make it easier to not spill diesel on it.

    Step Three:
    Remove the metal cover protecting fuel filter. If its not a 10mm then it was an 11mm. 1 bolt was missing on mine and the other was bent...

    Step Four:
    You should now very clearly see the fuel filter. Remove that annoying rubber piece that keeps all the lines together and prepare to remove the filter from the lines. Have the caps of your new filter close to you so when you remove the rubber lines you can cap the filter to stop it from leaking. Not much diesel came out of the lines but use the rags or a catch pan to keep spillage to a minimum. Side note if you have a watch remove it (my galaxy watch got diesel on it). Remove the clamps closest to the filter and pull the lines off the filter.


    Step Five:
    REMEMBER Arrow points towards engine. Move the rubber O-rings to the new filter and install the lines back. Also don't forget to put the rubber piece that supports the fuel lines back in. Move the clamps back in place as well.

    Step Six:
    Use VCDS to prime the fuel pump. I have a picture attached but I'll explain it here. Basic>>>Settings>>>Transfer Fuel Pump Test>>> GO. I didn't hear anything during the test, but others have stated they hear gurgling for 5-10 seconds. Inspect for leaks and hit STOP.

    Step Seven:
    Turn on engine and check for leaks one more time. (My car did not hesitate at all). If all is well shut off engine and reinstall metal fuel filter cover and passenger underbody trim. If all is not well proceed to cry.


    God speed gents.








    Screenshot_20190706-081434_Drive.jpegScreenshot_20190706-081646_Gallery.jpegScreenshot_20190706-081753_Video%20Player.jpegScreenshot_20190706-081925_Drive.jpeg

    2016 A6 TDI*|*Mugello Blue, Pearl EffectExterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware F800 Pro Dash Cam | Audi All Weather Mats*|1 of 1 for 2016
    2016 A6 TDI | Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware Q800 Pro Dash Cam | Audi All Weather Mats |1 of 1 for 2016|

  2. #2
    Veteran Member Four Rings Audibot's Avatar
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    Thanks for posting this! This is something I will likely be doing in several thousand miles, so it's definitely useful to have to say the least!
    2016 A6 TDI Prestige - Tornado Gray. Malone Stage 2, DPF Delete, EGR blockoff, S6 F&R brakes, 034 RSB, RSNav S4, P3 v3 TDI gauge
    2003 RS 6 - Misano Red. AMD ECU/TCU tune, KW V3s, Hotchkis sway bars, Phaeton brake ducts, red carbon fiber trim
    2005 allroad 6MT swap - Alpaca Beige
    2003 allroad 6MT - Highland Green Metallic / Fern Green & Desert Green interior (1 of 15 max) - WIP
    2003 allroad 6MT - SOLD like a dumbass
    2007 A4 2.0T quattro - Gone but not forgotten

  3. #3
    Veteran Member Three Rings Gunmeister's Avatar
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    2016 A6 TDI*|*Mugello Blue, Pearl EffectExterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware F800 Pro Dash Cam | Audi All Weather Mats*|1 of 1 for 2016
    2016 A6 TDI | Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware Q800 Pro Dash Cam | Audi All Weather Mats |1 of 1 for 2016|

  4. #4
    Veteran Member Three Rings
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    Is this included in any of the Audi service intervals every 20k miles?

  5. #5
    Veteran Member Three Rings Gunmeister's Avatar
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    Quote Originally Posted by Coolrunning View Post
    Is this included in any of the Audi service intervals every 20k miles?
    Audi service intervals? Here is a picture of Audi maintenance schedule.Screenshot_20190706-162859_Gallery.jpeg

    2016 A6 TDI*|*Mugello Blue, Pearl EffectExterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware F800 Pro Dash Cam | Audi All Weather Mats*|1 of 1 for 2016
    2016 A6 TDI | Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware Q800 Pro Dash Cam | Audi All Weather Mats |1 of 1 for 2016|

  6. #6
    Veteran Member Three Rings
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    So a person can easily miss the fuel filter every time if not requested, good to know thank you.

  7. #7
    Senior Member Two Rings Concker's Avatar
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    Did this to my 15 today as a part of 60k service intervals.
    Quite straight forward as explained. However the oem clamps (Press, realease type) is to loose on some 3party filters resulting in leaks.
    On my Magneti marelli filter i replaced the oem clamps with traditional skrew clamps, making a tigher fit and no leaks :)

  8. #8
    Veteran Member Three Rings Gunmeister's Avatar
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    Quote Originally Posted by Concker View Post
    Did this to my 15 today as a part of 60k service intervals.
    Quite straight forward as explained. However the oem clamps (Press, realease type) is to loose on some 3party filters resulting in leaks.
    On my Magneti marelli filter i replaced the oem clamps with traditional skrew clamps, making a tigher fit and no leaks :)
    Why did you decided to go 3rd party?

    2016 A6 TDI*|*Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | Audi All Weather Mats*| 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware F800 Pro Dash Cam | iDatastart VWX CMVWXA0 Remote Start*| Auto Hold Activated | ESCORT Radar Max 360c*| 1 of 1 for 2016
    2016 A6 TDI | Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware Q800 Pro Dash Cam | Audi All Weather Mats |1 of 1 for 2016|

  9. #9
    Senior Member Two Rings Concker's Avatar
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    Quote Originally Posted by Gunmeister View Post
    Why did you decided to go 3rd party?

    2016 A6 TDI*|*Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | Audi All Weather Mats*| 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware F800 Pro Dash Cam | iDatastart VWX CMVWXA0 Remote Start*| Auto Hold Activated | ESCORT Radar Max 360c*| 1 of 1 for 2016
    Price and availability. A known brand like Bosch or magnelli cost around 35usd, and oem dealer takes around 250usd (guess) its an easy call. It's probably an Bosch or similar manufacturer that produses the oem filter anyway.

    Sent fra min SM-G975F via Tapatalk

  10. #10
    Veteran Member Three Rings Gunmeister's Avatar
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    Quote Originally Posted by Concker View Post
    Price and availability. A known brand like Bosch or magnelli cost around 35usd, and oem dealer takes around 250usd (guess) its an easy call. It's probably an Bosch or similar manufacturer that produses the oem filter anyway.

    Sent fra min SM-G975F via Tapatalk
    $26.27 is what I paid for the OEM filter.

    2016 A6 TDI*|*Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | Audi All Weather Mats*| 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware F800 Pro Dash Cam | iDatastart VWX CMVWXA0 Remote Start*| Auto Hold Activated | ESCORT Radar Max 360c*| 1 of 1 for 2016
    2016 A6 TDI | Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware Q800 Pro Dash Cam | Audi All Weather Mats |1 of 1 for 2016|

  11. #11
    Veteran Member Three Rings eurospek's Avatar
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    Great diy. Thank you.

  12. #12
    Senior Member Two Rings Concker's Avatar
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    Quote Originally Posted by Gunmeister View Post
    $26.27 is what I paid for the OEM filter.

    2016 A6 TDI*|*Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | Audi All Weather Mats*| 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware F800 Pro Dash Cam | iDatastart VWX CMVWXA0 Remote Start*| Auto Hold Activated | ESCORT Radar Max 360c*| 1 of 1 for 2016
    Quite different price point in Norway . Doing a 60k service at audi here would be around 1650usd. By replacing all the filters my self and getting an authorized different workshop to do inspection and replacing the gearbox oil I'm ending up approx 500usd. So quite the diffence

    Sent fra min SM-G975F via Tapatalk

  13. #13
    Active Member One Ring
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    UK, Surrey

    Mine was leaking...

    Quote Originally Posted by Concker View Post
    Did this to my 15 today as a part of 60k service intervals.
    Quite straight forward as explained. However the oem clamps (Press, realease type) is to loose on some 3party filters resulting in leaks.
    On my Magneti marelli filter i replaced the oem clamps with traditional skrew clamps, making a tigher fit and no leaks :)
    I just replaced my fuel filter... Bought a BOSCH F026 402 068 filter everything went really well without any problems until when I refitted the hoses, I felt they went on way too easy on to the new filter... I put the clamps back on but still it felt like the hoses were too loose... and as expected, about 3sek after I clicked "GO" on VCDS to "Test Fuel Transmition" priming the system I heard the pump start and diesel started squirting out...

    The new filter (BOSCH) has a 9mm inlet and a 11mm outlet... Either that is wrong for this car or those press/release clamps are no good and I will replace them with screw ones as Concker here suggests

    But I will also double check that the new filter is not blocked in some way... I should have done that before fitting it, just blown through it slightly... But... I guess one just assume that a brand new filter should be fine

  14. #14
    Junior Member One Ring
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    I have a 15' A6 tdi, ordered OEM filter from ecs (according to their production date cut off) turns out the date range was wrong. Had everything apart, went to put new filter on and my lines would not fit, apparently for the c7.5 the fuel lines are bigger. Ended up going to local Audi dealer for the right filter. Once I had the right part number I just get them from vw dealer now (a few bucks cheaper then ecs, and about $10 cheaper then Audi dealer)

  15. #15
    Active Member One Ring
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    UK, Surrey

    Yes, sometimes these car part resellers get it wrong... Here in the UK one main reseller (Euro Car Parts) will show you parts for your car based on your reg# but obviously since that won't always work several parts usually come up as available and it's up to the customer to make sure you get the right one...

    With the fuel filter at ECP this time however only 1 option is given.... I also checked at Autodoc who give you like 20 filters to choose from (all different brands) but all of them are 9mm in and 11mm out according to their spec. It just feels like that is too small for my hoses...

  16. #16
    Active Member One Ring
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    Got the correct fuel filter

    So anyway, instead of squeezing the hoses around the Bosch fuel filter using hose clamps with screws, I decided to try a new fuel filter from ECP. This one is called MANN WK6037 and indeed there is a difference, both the inlet and the outlet pipes are a good 3mm bigger that the Bosch fuel filter. Now the hoses go on much harder and using the existing press release clamps the seal is perfect, no leaks.

    So strangely enough, the fuel filter for my 2015 A6 C7.5 with 2.0TDI 190HP engine according to Autodoc is supposed to be 9mm in and 11mm out and about 20 different brands are there to choose from, all 9mm / 11mm according to spec. But this is incorrect... Mine needed a slightly larger dimension on the pipes... MANN WK6037 was the right filter for me. I attach a photo of the difference of the pipe sizes.

    I also attach a photo of the under cover plastic trim that needs taking off to get to the filter. There are 10 plastic nuts (10mm) and 2 plastic plugs which are released by taking the centre of the plug out (using a flat screwdriver) that will get the center pin out and then the whole plug can be pulled out.

    All in all a fairly simple job to do (helps if you have the right filter) which should not take more than 1h...
    Attached Images

  17. #17
    Veteran Member Three Rings Gunmeister's Avatar
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    It sounds like a lot of issues you are having would be solved going OEM is it worth saving a few bucks to have to deal with this headache? Hope my information helped guys be safe out there.

    2016 A6 TDI*|*Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | Audi All Weather Mats*| 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware Q800 Pro Dash Cam | iDatastart VWX CMVWXA0 Remote Start*| Auto Hold Activated | ESCORT Radar Max 360c*| 1 of 1 for 2016
    2016 A6 TDI | Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware Q800 Pro Dash Cam | Audi All Weather Mats |1 of 1 for 2016|

  18. #18
    Established Member Two Rings
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    Gunmeister,

    Thanks for the great detailed write up, this inspired me to finally tackle my fuel filter tonight.

    The instructions were spot on, and even others comments about the different size of input and output fitting came in handy.

    I too got burned by the parts reseller and had the wrong filter , but that’s an easy fix, (correct filter is now on order) completely my fault and now that I have completed the full “dry run” it is an easy process once the new parts get here.

    Thanks again for the instructions

    Matt
    2014 A6 TDI Prestige

  19. #19
    Active Member Two Rings
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    great share.

  20. #20
    Veteran Member Three Rings Gunmeister's Avatar
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    Quote Originally Posted by 67ITB View Post
    Gunmeister,

    Thanks for the great detailed write up, this inspired me to finally tackle my fuel filter tonight.

    The instructions were spot on, and even others comments about the different size of input and output fitting came in handy.

    I too got burned by the parts reseller and had the wrong filter , but that’s an easy fix, (correct filter is now on order) completely my fault and now that I have completed the full “dry run” it is an easy process once the new parts get here.

    Thanks again for the instructions

    Matt
    I'm glad. Considering it is due every 20k we can't afford to be paying the dealer to do this so many times!

    2016 A6 TDI*|*Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | Audi All Weather Mats*| 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware Q800 Pro Dash Cam | iDatastart VWX CMVWXA0 Remote Start*| Auto Hold Activated | ESCORT Radar Max 360c*| 1 of 1 for 2016
    2016 A6 TDI | Mugello Blue, Pearl Effect Exterior | Alabastar White Interior | Audi Exclusive Line | Eucalyptus Natural Wood Decorative Inlays | Prestige Package | Comfort Seating Package | Driver Assistance Package | S Line Sport Package | 20" Black Optic Package | Cold Weather Package | 18% Ceramic Film Windows | 70% Ceramic Film Windshield | Thinkware Q800 Pro Dash Cam | Audi All Weather Mats |1 of 1 for 2016|

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