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  1. #1
    Active Member One Ring
    Join Date
    Jul 01 2010
    AZ Member #
    60925
    Location
    Redondo Beach, CA

    DIY Steering Intermediate Shaft

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    I had the steering wheel clunk that I've read about here from some folks. Mine is a 2010 A4 with the good old hydraulic power steering. I replaced the intermediate shaft and it wasn't bad at all, took <1 hr all included. Factory parts were <$300. Here are a few highlights and tips:
    Tools:
    10mm XZN socket (triple square) like this https://www.amazon.com/Capri-Tools-3.../dp/B00ESMZZHO
    3/8 Torque wrench for 30 Nm torque

    Parts:
    8K1-419-753-H Intermediate Shaft (the part that came out was -C, so perhaps it has had some revisions and improvements since 2010!)
    N-105-184-05 bolts 2x suggested to be replaced

    Torques:
    Bolts are 30Nm + 90 deg

    Tips:
    Easy bolt access under steering column and under vehicle on steering rack.
    Pull out the steering shaft from the interior side, start by persuading the rubber boot lip on the outer firewall to push into the interior side
    Replacement is the opposite- introduce the steering shaft from the interior side and push the rubber boot into the inner firewall hole.
    Use rubber boot pull taps on the outer firewall side to pull the rubber boot lip past the outer firewall flange for sealing.
    Inside needs a little persuading as well, but easer than the outside.

    Enjoy the silence.

  2. #2
    Junior Member One Ring
    Join Date
    Nov 19 2017
    AZ Member #
    410047
    Location
    Western Mass

    Reviving an old thread. In having the dealership look at my turbo, they also noted the the steering intermediate shaft needed replacing. The steering has gotten clunky/heavy as of late. Looks to be straight forward process. Only issue seems to be having to tie the steering wheel up to prevent damaging the clock spring. Question is whether the aftermarket shaft for $180 from Europaparts is sufficient, or whether I need to splurge for the OEM for $400. Any thoughts? TIA

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