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  1. #1
    Active Member Two Rings
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    S4 B5 Removing Top Coolant Hose

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    I noticed driving home today water temp went past 3/4.
    I saw that the top coolant hose had a crack right where the hose meets the plastic connector.

    I'm sitting here trying to figure out how to get this hose off. I was able to remove the top radiator connector but cannot for the life of me figure out how to get the bottom engine side connector off. I basically can't figure out how to get to the retaining clip with either a screwdriver or something else.

    Can anyone tell me whether it's something I can access from the top, or from the bottom? Remove any other components to get to it?

    Thanks in advance.

    Tanner
    Corona, So Cal

  2. #2
    Veteran Member Four Rings slowSfaux's Avatar
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    You gotta get in there with a screwdriver or a pick, it's tough but it's possible. Pulling it off will be a challenge too if you haven't removed it in a while. Expect to bust a knuckle or two.

  3. #3
    Veteran Member Three Rings
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    Remove clip. Pull real hard. Wear gloves.

  4. #4
    Active Member Two Rings
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    Quote Originally Posted by slowSfaux View Post
    You gotta get in there with a screwdriver or a pick, it's tough but it's possible. Pulling it off will be a challenge too if you haven't removed it in a while. Expect to bust a knuckle or two.
    Thanks, this is from the top?

    - - - Updated - - -

    Quote Originally Posted by JVD View Post
    Remove clip. Pull real hard. Wear gloves.
    Thanks

  5. #5
    Veteran Member Four Rings CELison's Avatar
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    You can tap the plastic part of the hose from the front with something that can be used as a punch and a hammer to pop it off the rad. That's how I always did it. Saves my hands from getting smashed.
    B5 S4- K24s, built bottom end, E85 - Gone
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  6. #6
    Veteran Member Four Rings Timtheguru's Avatar
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    Quote Originally Posted by CELison View Post
    You can tap the plastic part of the hose from the front with something that can be used as a punch and a hammer to pop it off the rad. That's how I always did it. Saves my hands from getting smashed.
    Agreed, but that's not where the problem is.

    Quote Originally Posted by tannercortes View Post
    I was able to remove the top radiator connector but cannot for the life of me figure out how to get the bottom engine side connector off. I basically can't figure out how to get to the retaining clip with either a screwdriver or something else.
    2001.5 S4 Sedan
    2002 A4 Avant 1.8t - Traded in
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  7. #7
    Veteran Member Four Rings CELison's Avatar
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    That’s what I get for reading it fast.

  8. #8
    Veteran Member Three Rings ElementR's Avatar
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    Try picking up a set of picks from Harbor Freight or auto parts store... the one with a 90 degree bend may be able to grab it.
    2001 Silver/Black S4, Built engine, Tial 605's @25psi on 93 oct, ET Spec Tune, JHM FMIC, JHM full trans rebuilt/upgrade, 3" SS dp + CBE, Vast intake + bipipes + tune, ST Coilovers, Hotchkis Swaybars, RS4 wheels and interior goodies.
    2016 Silver/Black S6 Sport Package, IE Stg 2 E85 & DSG tunes, IE intake, ARM DP's & Mid-pipes

  9. #9
    Active Member Two Rings
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    Quote Originally Posted by CELison View Post
    That’s what I get for reading it fast.
    Fast Car.Fast Reading:)

    - - - Updated - - -

    Quote Originally Posted by ElementR View Post
    Try picking up a set of picks from Harbor Freight or auto parts store... the one with a 90 degree bend may be able to grab it.
    Yeah, I think I'll stop by and buy a set.
    Thanks

  10. #10
    Active Member Two Rings
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    I was able to finally get the hose off. No scraped knuckles.

    Since the hose was already damaged, I used a sharp blade and cut the hose in half.
    This gave me a view of the retaining clip. I was able to use a 10" flat blade screw driver to pry the clip into open position, however it was not enough to slide the hose out yet.
    So I used popped the entire clip off the connector using same screwdriver.

    Remaining 1/2 of the hose came out easy.
    Now hoping the new hose slides in easily.

  11. #11
    Active Member Four Rings
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    Quote Originally Posted by tannercortes View Post
    Now hoping the new hose slides in easily.
    Lube o-ring inside new hose with silicone grease. Clean hard pipe on engine with Scotchbrite.

  12. #12
    Veteran Member Three Rings
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    Quote Originally Posted by rdcyclist View Post
    Lube o-ring inside new hose with silicone grease. Clean hard pipe on engine with Scotchbrite.
    Good call!
    - JVD

    Stage 6 B5 S4 - K&N Cabin Filter, PIAA Reverse Lamps, 4 Lug Conversion, Track Package, 4x 18" Pyle Subwoofers

  13. #13
    Veteran Member Four Rings S4_NE's Avatar
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    Quote Originally Posted by JVD View Post
    Good call!
    second that, and hope you don't have to change it again LOL
    2001 S4 TIP STG 3 EPL tune,517 trans shop, and Stuff
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    Turbo's are the Perfect Drug

  14. #14
    Active Member Two Rings
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    Sounds like a solid idea, I was going to use some spit, but ya, your idea much better!!😜

    Quote Originally Posted by rdcyclist View Post
    Lube o-ring inside new hose with silicone grease. Clean hard pipe on engine with Scotchbrite.

  15. #15
    Veteran Member Four Rings zillarob's Avatar
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    You dont need to take the hose off. Just rip that plastic ring off and put a hose clamp on it. Not sure why they didnt just use the spring clips like everywhere else.
    I dont know wtf is going on, never seen it before, but had 3 of them this summer. Global warming?
    There are only 2 things needed to make an Audi work properly - Duct tape and WD40. If it moves and it shouldn't - Duct tape. If it doesn’t move and it should - WD40.

  16. #16
    Veteran Member Four Rings slowSfaux's Avatar
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    Whoa rob's back! Welcome back zilla!

  17. #17
    Veteran Member Three Rings ElementR's Avatar
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    Quote Originally Posted by zillarob View Post
    You dont need to take the hose off. Just rip that plastic ring off and put a hose clamp on it. Not sure why they didnt just use the spring clips like everywhere else.
    I dont know wtf is going on, never seen it before, but had 3 of them this summer. Global warming?
    Installation...the manufacturing guys need ergonomically acceptable access to install them and quick connects win out consistently over constant tension or worm gear clamps all the time.
    2001 Silver/Black S4, Built engine, Tial 605's @25psi on 93 oct, ET Spec Tune, JHM FMIC, JHM full trans rebuilt/upgrade, 3" SS dp + CBE, Vast intake + bipipes + tune, ST Coilovers, Hotchkis Swaybars, RS4 wheels and interior goodies.
    2016 Silver/Black S6 Sport Package, IE Stg 2 E85 & DSG tunes, IE intake, ARM DP's & Mid-pipes

  18. #18
    Veteran Member Four Rings CELison's Avatar
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    Quote Originally Posted by slowSfaux View Post
    Whoa rob's back! Welcome back zilla!
    He saved the day for me Friday night. Snapped a T-bolt clamp, nobody had one in stock, Rob had just 1 and he gave it to me . I called pep boys first.
    " Do you guys have T-bolt Clamps in stock? T as in tiger"
    "yeah we have them"
    I get there, "Oh I thought you said Key bolt"
    "wtf is a key bolt" - Me
    " I don't know" - Pep Boys
    B5 S4- K24s, built bottom end, E85 - Gone
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  19. #19
    Veteran Member Four Rings slowSfaux's Avatar
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    Quote Originally Posted by CELison View Post
    He saved the day for me Friday night. Snapped a T-bolt clamp, nobody had one in stock, Rob had just 1 and he gave it to me . I called pep boys first.
    " Do you guys have T-bolt Clamps in stock? T as in tiger"
    "yeah we have them"
    I get there, "Oh I thought you said Key bolt"
    "wtf is a key bolt" - Me
    " I don't know" - Pep Boys
    Wtf lmao!

  20. #20
    Veteran Member Three Rings
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    Key as in Kiger.
    - JVD

    Stage 6 B5 S4 - K&N Cabin Filter, PIAA Reverse Lamps, 4 Lug Conversion, Track Package, 4x 18" Pyle Subwoofers

  21. #21
    Veteran Member Four Rings zillarob's Avatar
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    Quote Originally Posted by ElementR View Post
    Installation...the manufacturing guys need ergonomically acceptable access to install them and quick connects win out consistently over constant tension or worm gear clamps all the time.
    Its where the hose connects to the quick connect part that Im guessing he is talking about.
    It looks like they mold some plastic ring to hold it on, instead of using the springy hose clamp thing like they do on the other end.
    There are only 2 things needed to make an Audi work properly - Duct tape and WD40. If it moves and it shouldn't - Duct tape. If it doesn’t move and it should - WD40.

  22. #22
    Veteran Member Three Rings ElementR's Avatar
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    That's what is called an overmold...common for hoses when incorporating plastic connectors. The clamp at the other end is the odd one here... normally, you'd do the overmold vs add a clamp...

    2001 Silver/Black S4, Built engine, Tial 605's @25psi on 93 oct, ET Spec Tune, JHM FMIC, JHM full trans rebuilt/upgrade, 3" SS dp + CBE, Vast intake + bipipes + tune, ST Coilovers, Hotchkis Swaybars, RS4 wheels and interior goodies.
    2016 Silver/Black S6 Sport Package, IE Stg 2 E85 & DSG tunes, IE intake, ARM DP's & Mid-pipes

  23. #23
    Veteran Member Four Rings zillarob's Avatar
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    That overmold is what fails, that spring clamp doesnt.
    Have you seen the heat shrink stuff they are using nowadays as a clamp? Maybe if I needed to get out of the desert, but Id still rather have real deal metal
    There are only 2 things needed to make an Audi work properly - Duct tape and WD40. If it moves and it shouldn't - Duct tape. If it doesn’t move and it should - WD40.

  24. #24
    Veteran Member Four Rings vavJETTAw36's Avatar
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    Quote Originally Posted by zillarob View Post
    That overmold is what fails, that spring clamp doesnt.
    Have you seen the heat shrink stuff they are using nowadays as a clamp? Maybe if I needed to get out of the desert, but Id still rather have real deal metal
    They use that stuff at some penske fleet management garages. My buddy swears by it. So much so that he recommended I use it for boost hoses. Ive never seen or know how it works, but I am pretty sure it wouldnt work for boost.

    on an unrelated note, its nice to see you come out of the woodwork Rob. Been a long time since ive seen you on.

  25. #25
    Veteran Member Three Rings ElementR's Avatar
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    Weird - probably poor design or some unique interaction...overmolds in my experience/industry experience generally go very far and handle lots of abuse. They are generally considered more robust than clamped joints and rarely ever fail.
    2001 Silver/Black S4, Built engine, Tial 605's @25psi on 93 oct, ET Spec Tune, JHM FMIC, JHM full trans rebuilt/upgrade, 3" SS dp + CBE, Vast intake + bipipes + tune, ST Coilovers, Hotchkis Swaybars, RS4 wheels and interior goodies.
    2016 Silver/Black S6 Sport Package, IE Stg 2 E85 & DSG tunes, IE intake, ARM DP's & Mid-pipes

  26. #26
    Veteran Member Four Rings zillarob's Avatar
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    Quote Originally Posted by vavJETTAw36 View Post
    They use that stuff at some penske fleet management garages. My buddy swears by it. So much so that he recommended I use it for boost hoses. Ive never seen or know how it works, but I am pretty sure it wouldnt work for boost.

    on an unrelated note, its nice to see you come out of the woodwork Rob. Been a long time since ive seen you on.
    I think Gates makes it. I know it comes on some of their new hoses.
    Its like some really heavy duty heatshrink stuff.
    I dont doubt it works under "normal" temps, its the higher temp areas where it is going to get soft again that make me nervous.
    Never used it so not sure how well it actually works, just looks sketchy to me.
    There are only 2 things needed to make an Audi work properly - Duct tape and WD40. If it moves and it shouldn't - Duct tape. If it doesn’t move and it should - WD40.

  27. #27
    Veteran Member Four Rings zillarob's Avatar
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    Quote Originally Posted by ElementR View Post
    Weird - probably poor design or some unique interaction...overmolds in my experience/industry experience generally go very far and handle lots of abuse. They are generally considered more robust than clamped joints and rarely ever fail.
    Looks like shrinkage over time/heat to me.
    Pulls down so tight that it just splits at what appears to be a parting line, or maybe they melt them together like they do with gas line so they can compress it during install.
    There are only 2 things needed to make an Audi work properly - Duct tape and WD40. If it moves and it shouldn't - Duct tape. If it doesn’t move and it should - WD40.

  28. #28
    Veteran Member Four Rings CELison's Avatar
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    We use overmolds for some instruments in the medical device industry. They stand up to tons of autoclave heat cycles. >250F, as well as the alkaline cleaners they use on the other side of the pond.
    B5 S4- K24s, built bottom end, E85 - Gone
    B9 S4- EPL/AWE
    996TT X50 - Marski 700hp

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