Ok so I think I answered my own questions, adding this info for anyone else interested..
Currently I show the following T3 flanged turbo manifolds available for the 1.8T longitudinal in the passat B5.5 and A4 B6 (and possibly A4B5 / Passat B5).
Top Mount Cast Iron semi-tubular style
CTA Manifold $350 (URO Tuning) seems like average quality, could possibly be PSI Chinese knockoff but not sure of materials its made out of..NOTE will require additional 90 degree and/or 45 degree oil return connection due to top mount turbo design
PSI Manifold $400 (PSI web site) seems to be the original designer of this top mount semi-tubular style manifold (good quality, no reports of cracks in my limited research) NOTE will require additional 90 degree and/or 45 degree oil return connection due to top mount turbo design
Spa Manifold (SPA website and others) $250 (lowest I found) – seems good quality but one member reported small cracks and questions on the runner design. NOTE will require additional 90 degree and/or 45 degree oil return connection due to top mount turbo design
Rev9 Spa clone (ebay) $150+ - seems to have thicker material on the connection to the head and possibly thicker walls than SPA (Note the top mounting flange to the head needs to be grround down slightly for proper fitment) no reports of cracks, NOTE will require additional 90 degree and/or 45 degree oil return connection due to top mount turbo design
Log Style
ATP – $400+ (various websites) uses only V-band for mounting external wastage no long offer 2 bolt 38mm style, seems like best name brand log style, reports of early manifolds cracking
ATP Clone (Manufacture Godspeed) $90+ has ATP marking on manifold, seems to be same design with 2 bolt 38mm waste gate mounting, no reports of cracking, could have some small casting trails left in manifold that need to be cleaned up if you want max performance, no info on fitment or other issues.
ATP Clone (Manufacture EUSA) $80+ has EUSA marking on manifold, seems to be same design with 2 bolt 38mm waste gate mounting, no reports of cracking, could have some small casting trails left in manifold that need to be cleaned up if you want max performance, no info on fitment or other issues.
Conclusion: the general consensus is best to pay extra for name brand so either PSI or ATP depending on the style manifold you like over ebay clones and possibly Rev9 clone over Spa (based on construction not materials) this is probably debatable since there have been plenty of people on Audizine happy with SPA since they offer a warranty, can’t confirm warranty on Rev9. Also its worth noting that all of the name brand manifolds have been shown to crack at times. I can’t say if this is due to bad treatment or defects in early manufacturing but its seems reasonable that if you can fabricate a support for the turbo to take some of the weight off the manifold this will help reduce the stress cracks seen on most manifolds.
Please feel free to add any comments if you have experience with any of these manifolds.
Thanks
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