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  1. #1
    Registered User Two Rings
    Join Date
    Jan 19 2015
    AZ Member #
    310247
    Location
    NY

    4.2L V8 Injector Replacement DIY?

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    I am looking for a manual or instructions on DIY to replace all 8x fuel injectors on Audi Q7 2007 4.2

  2. #2
    Registered User Two Rings
    Join Date
    Jan 19 2015
    AZ Member #
    310247
    Location
    NY

    also is it an easy job to do carbon cleaning while already replacing injectors? please i need help

  3. #3
    Established Member Two Rings
    Join Date
    Jan 25 2015
    AZ Member #
    311297
    Location
    Phenix City, Al (was Mich.)

    It is a fairly big job to remove the intake manifold. Going from memory, here is a list of things you will need to remove. Stay organized, take pictures, label things, etc.
    1- Air Intake tubes, the large center piece and each side going to the air filer boxes.
    2- Detach the fuel lines going to the high pressure fuel pumps.
    3- Remove the Oil Seperater / PVC hoses - be careful not to damage these, very expensive to replace.
    4- Detach various hoses - noting their location.
    5- Disconnect all of the various wire harness connectors.
    6- Not sure on this one, but you may have to unhook the intake manifold flap drive motor.
    7- Finally remove all of the intake bolts, and pull the intake off.

    Once the intake is off, you will see the fuel injectors - be VERY carefull when disconnecting the wires, chances are they will be stubborn, and the connectors may be brittle. Manually de-carboning the intake valves is an intimidating, and very tedious job. You will need to make sure that the intake valves are closed for the cylinder you are cleaning, you don't want that crud going down into the engine. I used an electric drill with small wire brushes, and lots of sea foam. Use a shop vac to suck out all of the junk. I also suggest changing the oil after this job.

  4. #4
    Registered User Two Rings
    Join Date
    Jan 19 2015
    AZ Member #
    310247
    Location
    NY

    THANKS FOR YOUR TIME FLAT12, I AM CONSIDERING REPLACING ALL 8 INJECTORS WITH RECONDITIONED ONES FROM JHM SET OF 8X FOR $480. HOPEFULLY THIS FIXES MY HARD STARTS AT TIMES WITH MISFIRES. I MEAN I HAVE CHANGED ALL COILS AND SPARK PLUGS WITH OEM AND NOTHING HAS CHANGED. IS THIS COMMON FOR INJECTORS TO GO BAD ON THIS Q7 4.2 FSI ENGINE? I HAVE READ IT CAN BE HIGH PRESSURE FUEL PUMP CAUSING MISFIRES AND HARD STARTS BUT I AM NOT GETTING ANY FUEL PUMP RELATED CODE. ALSO HARD STARTS IS NOT ALWAYS. ATTACHED IS THE VAG READING.

    10 Faults Found:
    000768 - Random/Multiple Cylinder Misfire Detected
    P0300 - 008 -
    Freeze Frame:
    Fault Status: 01101000
    Fault Priority: 0
    Fault Frequency: 6
    Reset counter: 255
    Mileage: 276560 km
    Time Indication: 0
    Date: 2017.12.07
    Time: 20:38:34

    Freeze Frame:
    RPM: 654 /min
    Load: 26.7 %
    Speed: 0.0 km/h
    Temperature: 70.0°C
    Temperature: 53.0°C
    Absolute Pres.: 1010.0 mbar
    Voltage: 13.462 V

    000772 - Cylinder 4
    P0304 - 008 - Misfire Detected
    Freeze Frame:
    Fault Status: 01101000
    Fault Priority: 0
    Fault Frequency: 6
    Reset counter: 255
    Mileage: 276560 km
    Time Indication: 0
    Date: 2017.12.07
    Time: 20:38:34

    001110 - EVAP System
    P0456 - 001 - Very Small Leak Detected - MIL ON
    Freeze Frame:
    Fault Status: 11100001
    Fault Priority: 0
    Fault Frequency: 1
    Reset counter: 255
    Mileage: 276562 km
    Time Indication: 0
    Date: 2017.12.08
    Time: 07:26:59

    Freeze Frame:
    RPM: 1973 /min
    Load: 50.6 %
    Speed: 72.0 km/h
    Temperature: 66.0°C
    Temperature: 7.0°C
    Absolute Pres.: 1010.0 mbar
    Voltage: 13.970 V

    000769 - Cylinder 1
    P0301 - 008 - Misfire Detected
    Freeze Frame:
    Fault Status: 11100001
    Fault Priority: 0
    Fault Frequency: 1
    Reset counter: 255
    Mileage: 276562 km
    Time Indication: 0
    Date: 2017.12.08
    Time: 07:26:59

    000773 - Cylinder 5
    P0305 - 008 - Misfire Detected
    Freeze Frame:
    Fault Status: 01101000
    Fault Priority: 0
    Fault Frequency: 2
    Reset counter: 255
    Mileage: 276576 km
    Time Indication: 0
    Date: 2017.12.08
    Time: 16:24:23

    Freeze Frame:
    RPM: 701 /min
    Load: 22.7 %
    Speed: 0.0 km/h
    Temperature: 42.0°C
    Temperature: 33.0°C
    Absolute Pres.: 1000.0 mbar
    Voltage: 13.462 V

    000775 - Cylinder 7
    P0307 - 008 - Misfire Detected - Intermittent
    Freeze Frame:
    Fault Status: 01101000
    Fault Priority: 0
    Fault Frequency: 2
    Reset counter: 255
    Mileage: 276576 km
    Time Indication: 0
    Date: 2017.12.08
    Time: 16:24:23

    000770 - Cylinder 2
    P0302 - 008 - Misfire Detected
    Freeze Frame:
    Fault Status: 01101000
    Fault Priority: 0
    Fault Frequency: 2
    Reset counter: 255
    Mileage: 276576 km
    Time Indication: 0
    Date: 2017.12.08
    Time: 16:24:23

    Freeze Frame:
    RPM: 701 /min
    Load: 22.7 %
    Speed: 0.0 km/h
    Temperature: 42.0°C
    Temperature: 33.0°C
    Absolute Pres.: 1000.0 mbar
    Voltage: 13.462 V

    001057 - Warm Up Catalyst; Bank 1
    P0421 - 002 - Efficiency Below Threshold - MIL ON
    Freeze Frame:
    Fault Status: 01101000
    Fault Priority: 0
    Fault Frequency: 2
    Reset counter: 255
    Mileage: 276576 km
    Time Indication: 0
    Date: 2017.12.08
    Time: 16:24:23

    001073 - Warm Up Catalyst; Bank 2
    P0431 - 002 - Efficiency Below Threshold - Intermittent
    Freeze Frame:
    Fault Status: 00100010
    Fault Priority: 0
    Fault Frequency: 1
    Reset counter: 255
    Mileage: 276627 km
    Time Indication: 0
    Date: 2017.12.09
    Time: 22:18:51

    Freeze Frame:
    RPM: 1855 /min
    Load: 40.4 %
    Speed: 68.0 km/h
    Temperature: 84.0°C
    Temperature: 15.0°C
    Absolute Pres.: 1000.0 mbar
    Voltage: 13.462 V

    000776 - Cylinder 8
    P0308 - 008 - Misfire Detected
    Freeze Frame:
    Fault Status: 00100010
    Fault Priority: 0
    Fault Frequency: 1
    Reset counter: 255
    Mileage: 276627 km
    Time Indication: 0
    Date: 2017.12.09
    Time: 22:18:51

    Readiness: 0000 1000

  5. #5
    Established Member Two Rings
    Join Date
    Jan 25 2015
    AZ Member #
    311297
    Location
    Phenix City, Al (was Mich.)

    When I had the passenger's side High Pressure Fuel Pump go bad, it caused a ton of trouble codes - but none of the codes really pointed to the pump as the main culprit. There is also a "pusher" fuel pump in the fuel tank that can go bad, but I do not have any first hand experience with that or what the symptoms are. When I de-carboned the intake valves at 108k miles, the valves didn't look too bad and I probably could have put this off for another 30k or 40k miles....it's not a fun job to do. Vacuum leaks can cause mis-fires as well, so be sure all hoses & connections are good. With 166K miles on your Q7, you are probably on the right track since new plugs and coils didn't fix the mis-fires.

  6. #6
    Registered User Two Rings
    Join Date
    Jan 19 2015
    AZ Member #
    310247
    Location
    NY

    thanks @flat12 do you own a Q7? what kind of codes did you get for the high pressure fuel pumps? and what was the symptoms?

  7. #7
    Established Member Two Rings
    Join Date
    Jan 25 2015
    AZ Member #
    311297
    Location
    Phenix City, Al (was Mich.)

    I have an 2007 Q7, and although I've loved and owned many Audi vehicles over the years - this Q7 has been a real pain. If a high pressure fuel pump completely fails like mine did, the engine will barely run. I had codes for Evaporative System, EPC, Multiple Mis-Fires, Secondary Air System, all kinds of things. Not only did my pump fail mechanically, but also electrically...and it dragged down several other systems with it - hence codes for the other seemingly unrelated systems. My biggest issue has been oil leaks, I've resealed the right-rear timing chain cover 3 times - this is a huge job to do without dropping the engine. I've also done the cam covers (right side twice), etc. Another source for oil leaks is the camshaft solenoid valves, there is an o-ring that goes bad and oil leaks out in a way that resembles a cam cover leak at the rear. I also have the right side warm-up catalyst "below efficiency" and I'm debating on changing it out. From what I've read, it's best to go with an OEM Converter ($$$$$) to avoid a CEL. I love the way the Q7 runs and drives, even for an 11 year old car - it's just as nice or nicer than many new SUV's. I keep the Q7 as clean as possible and treat it well, most people think it's only a couple of years old and are shocked when I tell them it's a 2007. I was going to sell it recently, and had 3 people interested, but then suddenly the CEL for the "catalyst below efficiency" popped up, and I just can't sell it like that....even though one of the potential buyers was still very interested.

  8. #8
    Registered User Two Rings
    Join Date
    Jan 19 2015
    AZ Member #
    310247
    Location
    NY

    @flat12 wow yeah I definitely have several oil leaks, i cant keep wasting money like that on it, i will just top off oil as needed. I am going to replace 8x injectors and hopefully that fixes the misfires and as far as the cat efficiency i am just going to put in spacers on both after cats sensor. Hopefully this fixes my CEL. Is yours a V8?


    Sent from my iPhone using Audizine

  9. #9
    Established Member Two Rings
    Join Date
    Jan 25 2015
    AZ Member #
    311297
    Location
    Phenix City, Al (was Mich.)

    Yes I have the 4.2 liter V8 engine. I'm a step ahead of you regarding the O2 Sensor spacer, I already installed one and the CEL still comes on, it just takes a little longer now than before. From what I read, it's recommended that you use 2 of the spacers, one will have to be drilled out to allow the O2 sensor to thread in, then this spacer is screwed into the other spacer - which is not drilled out. However, there is not enough room for using 2 spacers as it moves the O2 Sensor too far out...so I only used one....unsuccessfully I'm afraid. I wonder if a 90 degree elbow type of spacer could work?

  10. #10
    Registered User Two Rings
    Join Date
    Jan 19 2015
    AZ Member #
    310247
    Location
    NY

    Try something like this which is 90 degrees and plus it has a mini cat on it

    Oxygen Sensor Check Engine Light Bung Spacer Adapter - ZHUBANG CEL Fix Catalytic Converter Oxygen Sensor Bung Extension Downstream Pipe O2 Sensor Bungs M18 X 1.5 Universal Fit
    https://www.amazon.com/dp/B072FS8PDR..._vtuuAb1AF0XTJ


    Sent from my iPhone using Tapatalk

  11. #11
    Established Member Two Rings
    Join Date
    Jan 25 2015
    AZ Member #
    311297
    Location
    Phenix City, Al (was Mich.)

    Thank You titua1915...I have not seen that before. I changed out the aft O2 sensor when I had everything removed for the right-rear timing chain cover re-seal project. I was able to reach it...barely....from the top. Can you access the aft O2 sensors from below the vehicle? I hope so....

  12. #12
    Registered User Two Rings
    Join Date
    Jan 19 2015
    AZ Member #
    310247
    Location
    NY

    To be honest you are a correct about being a step ahead, i just ordered injectors and spacers. I am going to replace the injectors and then put the 90 degrees o2 spacers.


    Sent from my iPhone using Audizine

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