So I’m going to try to summarize Info we have in this thread into a brief diagnostic guide, please correct any misinfo and hopefully it will be helpful to someone. I am not a mechanic in anyway so this is all only a compilation of several sources for convenience sake, and take it with a grain of salt.
Basic symptoms: rear wheels not engaging, wheel spin on launch, FwD only.
Causes:
1. Gen VI Haldex has removed a filter to reduce weight and combined with an incorrect choice in fluid precipitates form and clog the pump in a relatively short amount of time. Less fluid circulates and metal shaves and compounds the problem damaging the pump and ultimately the clutch of the diff.
2. The Haldex controller can leak and become corroded and fail to activate the system.
3. Tuned cars can have bezel box / transfer case catastrophic failure meaning no mechanical connection to the rear wheels is present.
Diagnosis:
1. Place cell phone camera (carefully) underneath rear of car center of the car and then let off the brake and reverse slowly and then move forward slowly. Look for the prop shaft which should be rotating. If it is NOT you have a problem with the bezel box ($3k-$9k est). If it is rotating your problem lies somewhere in the rear differential system.
2. Check g meter on post ‘17 cars. The TCU and the transmission and Haldex are linked in these cars and an error will freeze the G-meter
3. Using OBDeleven or VAGCOM scan for codes. No fault code usually indicates the pump is failing.
22: AWD
16671: New pump and Fluid (~$250)
16668: New Pump and Fluid
16670: often only fluid change (~$50)
131599: Often a corroded ECU (~$750)
You will lose any Haldex tune you have if you swap this part out.
C111307: can be pump fault, Control unit, OR Show if bezel box has failed. Advised to start with camera test, then clean and replace pump before more expansive CU.
No code: perform launch control in order to cause a situation where AWD should activate and rescan. Can be bezel box, or controller, or pump. There is also a pressure relief valve that can remain locked open and pressure is unable to build via the pump.
Helpful tidbits:
-axle delta should stay near 0 under heavy throttle
-clutch should be blocking as wheel is turned and and throttle is applied. Need someone to provide confirmation of this staying value 0 in a car with a faulty pump.
-All of the rear work is relatively simply and fast to perform, 2 hex bolts for each job is all that needs to be removed. Must have a means of priming the pump after each is performed or it will not work.
-8 torx screws can be removed from controller to exam for damage.
-Clutches can be damaged if problem is not addressed for a long period. Funny sounds are reported but not guaranteed when the clutch begins to fail. But, thankfully, the solution is cheaper for MOST, and a new rear diff is not necessary even if the dealer wants to gi that route! Check situation out yourself! in my experience and many others no dealers have had any knowledge of the TSB or Haldex issues existing in general.
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