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  1. #1
    Veteran Member Three Rings VroomTT's Avatar
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    Vacuum Hose Routing Diagram

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    I've searched AZ and beyond with no luck...

    Anyone know where this can be found? Or have the ability to pull it up and post?

    I'd like to get a better understanding of how everything works together and start analyzing what can be removed or improved

  2. #2
    Veteran Member Three Rings jvitelli17's Avatar
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    Apr 15 2013
    AZ Member #
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    My Garage
    2000 Audi S4 STOCK :)
    Location
    Meriden, CT - Warwick, RI

    can't help with diagram but x2 for this!
    06' | JHM 93 Tune | Piggies | Custom Magnaflow 2.5" x-pipe non-res | ECS Solid MM | Apikol Snub | JHM Intake Spacer | K&N Drop-in | NGK BKR6EIX| 5W-30 Castrol - SOLD BUT NOT FORGOTTEN!
    00' | STOCK (for now)

    VAG-COM 12.12.0

  3. #3
    Veteran Member Three Rings VroomTT's Avatar
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    Quote Originally Posted by jvitelli17 View Post
    can't help with diagram but x2 for this!
    I've been searching repeatedly, with no success. Somebody has to have this somewhere...

  4. #4
    Veteran Member Three Rings VroomTT's Avatar
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    Bumping to the top

    I'm seeing this as a re-occurring theme in more and more threads... Who can help us out???

  5. #5
    Established Member Two Rings
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    Sep 29 2014
    AZ Member #
    285943
    Location
    Berwick NS

    I don't have a routing diagram, but I have component location diagrams. I didn't upload them all because I am too lazy, this is the essentials.

    Here are the common vacuum connections in engine bay: Look at the Black Arrows for connections




    #4 in this image





    1 - Evaporative Emission (EVAP) canister purge regulator valve N80

    Evaporative Emission (EVAP) canister purge regulator valve N80

    2 - Mass Air Flow (MAF) sensor G70 with Intake Air Temperature (IAT) sensor G42

    3 - Connector console

    Pin assignment

    Assignment of holder for connectors (right side)

    4 - Valve 1 for camshaft adjustment N205

    Rear view

    5 - Camshaft Position (CMP) sensor G40

    Cylinder bank 1

    Rear view

    6 - Engine coolant temperature (ECT) sensor G62

    At coolant pipe behind cylinder head, bank 1

    Rear view

    7 - Fuel supply line

    8 - Throttle valve control module J338

    With Throttle drive (power accelerator actuation) G186 , Angle sensor -1- for throttle drive (power accelerator actuation) G187 and Angle sensor -2- for throttle drive (power accelerator actuation) G188

    Rear view

    9 - Oil pressure switch F1

    Rear view

    10 - Camshaft Position (CMP) Sensor 2 G163

    Cylinder bank 2

    Rear view

    11 - Connector console

    Pin assignment

    Connector console beneath coolant expansion tank

    12 - Valve -2- for camshaft adjustment N208

    Rear view

    13 - Engine Speed (RPM) Sensor G28

    In transmission housing above ring gear

    14 - Ignition coils with output stages

    Cylinder bank 2

    15 - 3-pin connector

    For Knock sensor 3 G198

    For Knock sensor 4 G199

    Front view

    16 - Secondary Air Injection (AIR) Solenoid Valve N112

    Front view

    17 - Intake Manifold Change-Over Valve N156

    Front view

    18 - 3-pin connector

    For Knock Sensor (KS) 1 G61

    For Knock Sensor (KS) 2 G66

    Front view

    19 - Ignition coils with output stages

    Cylinder bank 1

    20 - Secondary Air Injection (AIR) Pump Motor V101




    Installation location of Fuel Pump (FP) Relay J17

    Position - arrow 1 - on 9-position relay carrier on left of drivers footwell.


    1.1 - Coolant Circulation Pump Relay J151 (hot countries only)
    1.2 -Not used
    2 -Secondary Air Injection (AIR) Pump Relay J299
    3 -Motronic Engine Control Module (ECM) Power Supply Relay J271
    4 -Relay for automatic transmission
    A -Engine electronics fuse S282
    B -Secondary air pump fuse S130
    C -Not used




    Assignment of holder for connectors (right side)

    1) 6-pin connector for Heated Oxygen Sensor (HO2S) G39 and Oxygen Sensor (O2S) Heater Z19 before catalytic converter, bank 1
    2) Connector for starter (terminal 50) and generator
    3) 2-pin connector for camshaft timing control, bank 1
    4) 4-pin connector for Oxygen Sensor (O2S) Behind Three Way Catalytic Converter (TWC) G130 and Oxygen Sensor (O2S) Heater 1 (behind Three Way Catalytic Converter (TWC)) Z29 , bank 1


    Intake Manifold front




    1 Vacuum unit for intake manifold changeover
    2 Knock Sensor (KS) 1 G61
    3 Knock Sensor (KS) 2 G66
    4 Intake Manifold Change-Over Valve V156
    5 Secondary Air Injection (AIR) Solenoid Valve N112
    6 Knock sensor 3 G198
    7 Knock sensor 4 G199




    1) Valve -2- for camshaft adjustment N208
    2) Camshaft Position (CMP) Sensor 2 G163 , cylinder bank 2
    3) Oil pressure switch F1
    4) Throttle valve control module J338
    5) Engine coolant temperature (ECT) sensor G62
    6) Camshaft Position (CMP) sensor G40 , cylinder bank 1
    7) Valve 1 for camshaft adjustment N205



    Secondary Air Injection (AIR) Pump Motor V101



    Leak detection pump (LDP) V144
    Last edited by c0ntract_thrill; 08-10-2015 at 09:24 AM. Reason: added more diagrams

  6. #6
    Veteran Member Three Rings VroomTT's Avatar
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    Those are a big help, thanks c0ntract!

    Gotta ask, Where are these from?

  7. #7
    Established Member Two Rings
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    Quote Originally Posted by VroomTT View Post
    Those are a big help, thanks c0ntract!

    Gotta ask, Where are these from?
    The Bentley

  8. #8
    Veteran Member Three Rings VroomTT's Avatar
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    Quote Originally Posted by c0ntract_thrill View Post
    The Bentley
    Gotcha. I was kinda surprised this hasn't been vetted out on here already. Flow diagrams are so readily available for 1.8t's and 2.0t's.

    As I learn more about how everything functions on the 4.2, my aim will be improving/deleting. Starting with the flapper hose and following it all back as much as possible. Several of the mini hoses are ready to crack, so tackling it all at once is the plan.

  9. #9
    Established Member Two Rings
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    Sep 29 2014
    AZ Member #
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    Location
    Berwick NS

    There are a few audi sites that are more technical than here that have hosted some information.

    Regardless, if you're looking for detailed information a Bentley is a must.

  10. #10
    Veteran Member Three Rings VroomTT's Avatar
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    I also just noticed this in my S4...



    I wish mine wasn't all messed up, but at least it's readable. Would love to replace it with a new one.

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