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  1. #1
    Active Member Two Rings
    Join Date
    Sep 09 2013
    AZ Member #
    122786
    Location
    Albuquerque

    Re-torque or replace head bolt -new OEm gasket leaking oil

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    I'm not sure if my torque wrench is off or if I just didn't get enough on the
    final angle torque. But my new head is weeping a bit of oil from the right front corner
    right above the timing belt tentioner where is meets the head- this isn't my engine but it shows where the head is leaking.

    Can I let the engine get dead cold, back out just that one bolt and replace with a new one and re-torque
    or do I need to do the whole set, or can I put a bit more torque on the one bolt as is?
    Any recommendation would be great


    - Resurfaced and rebuilt head
    - VC gasket not leaking visibly
    - Cam seals fine
    - new OEM head gasket, positioned correctly
    - correct tightening pattern
    - New Oem bolts
    - No coolant leaks or coolant in oil
    - plugs clean and dry
    - Compression even across all cylinders, car starts right up, no smoke

  2. #2
    Veteran Member Four Rings old guy's Avatar
    Join Date
    Dec 28 2006
    AZ Member #
    14483
    My Garage
    '13 A5, '24 Tiguan SEL R-Line
    Location
    Western Maryland

    First confirm that it isn't coming from the exhaust cam seal and migrating down underneath the TB cover. If it is indeed the head gasket I would try adding an additional 1/8 turn on the existing bolt. If that doesn't make a difference then replace the corner bolt with the proper tightening sequence and hope for the best.

    Good luck!

  3. #3
    Active Member Two Rings
    Join Date
    Sep 09 2013
    AZ Member #
    122786
    Location
    Albuquerque

    Quote Originally Posted by old guy View Post
    First confirm that it isn't coming from the exhaust cam seal and migrating down underneath the TB cover. If it is indeed the head gasket I would try adding an additional 1/8 turn on the existing bolt. If that doesn't make a difference then replace the corner bolt with the proper tightening sequence and hope for the best.

    Good luck!
    Thanks yes I cleaned it up pulled the TB cover and checked the cam seals, which I replaced with the new head, I was careful not to "roll" them when I put them on. I even blocked off the drip path the lower hoses with a piece of card board to ensure the leak was from the head, with the fan mere inches away finding the source of an oil leak can be a pain. I'll let the engine cool over night and put some extra love on the corner bolt and maybe get a bit more bit into the gasket I believe there is an oil drain hole very near that corner

  4. #4
    Veteran Member Four Rings DiertyEuroSpec's Avatar
    Join Date
    Aug 21 2009
    AZ Member #
    46695
    Location
    Fairfield County, CT

    Did you check the head with a straight edge to make sure the surface was completely flat? You should have used feeler gauges and tried to see if any would fir under the straight edge, after positioning it in different positions/angles such as HERE

    One other thing, did you make sure the head was positioned correctly on the dowels?
    2003 A4 1.8T Quattro | 18" BBS CH | KW V3 | FT F21 Mixed Flow | MOTOZA | RA4 Stage 1 w/SMFW | Milltek | Uni HFC/3'' DP Combo | 3'' TIP w/MAF | 550cc | TR1.8 FMIC | USP F/R | H-Sport F/R Sway | APR Snub | RS4 Motor Mounts | Stern Trans Mount | Skid Plate | Solid Tie Rod Ends | Short Shifter | Euro Shift Knob | VMR Boost Gauge | S4 F/R Brakes | Tyrolsport Stiffening Kit | ECS S.S. Lines | Hawk HPS Pads | 034 PCV

  5. #5
    Veteran Member Four Rings
    Join Date
    Nov 07 2010
    AZ Member #
    66677
    Location
    South of Heaven

    If it were mine I would identify where it is leaking from and if it was the head I would pull it off and then clean everything off carefully and put on a new head gaskets and new bolts. If you are not sure then you pretty much should take it apart and do it again. When it is apart make sure the head/block is not warped and nothing is stuck to either surface. Look for cracks or nicks or any other damage on the head/block then put it together carefully and see how it lasts. The bolts are one-time use unless you use studs (which also stretch and need to be replaced at some point) so you want to make sure there is an even torque across all the bolts.
    - 2000 Audi A4 QTM
    - 1994 Corrado VR6
    - 1991 Jetta G60 Coupe Syncro

  6. #6
    Veteran Member Three Rings Coors's Avatar
    Join Date
    Aug 21 2008
    AZ Member #
    32217
    My Garage
    04 A4 USP 6MT
    Location
    Philly

    Did you re-use the head bolts? You need to exercise caution when reusing head bolts. Most manufacturers revert to using TTY (torque to yeild) bolts. It's a bolt that is designed to "stretch" under a predetermined load. The bolts have an elasticity property.

    So, reusing a TTY bolt will not yeild the same clamping force as a new one.

  7. #7
    Veteran Member Three Rings Coors's Avatar
    Join Date
    Aug 21 2008
    AZ Member #
    32217
    My Garage
    04 A4 USP 6MT
    Location
    Philly

    I forgot to mention the importance of checking your head and block mating surface for trueness. With every head gasket job I've ever done (foreign or domestic cars) the head/s always get sent to the machine shop to get decked, hot tank cleaned, and pressure tested. Save yourself the trouble of re-installing a warped or cracked head.

  8. #8
    Veteran Member Four Rings DiertyEuroSpec's Avatar
    Join Date
    Aug 21 2009
    AZ Member #
    46695
    Location
    Fairfield County, CT

    Quote Originally Posted by Coors View Post
    I forgot to mention the importance of checking your head and block mating surface for trueness. With every head gasket job I've ever done (foreign or domestic cars) the head/s always get sent to the machine shop to get decked, hot tank cleaned, and pressure tested. Save yourself the trouble of re-installing a warped or cracked head.
    To be honest the first time I did my HG I did NOT check it for flatness or have it decked and the oil weep came from exact area you are pointing to in your pic. I ignored the slight oil weep but on the first hot day of the year the misfire on cold starts came back and I knew I had to do the job again
    2003 A4 1.8T Quattro | 18" BBS CH | KW V3 | FT F21 Mixed Flow | MOTOZA | RA4 Stage 1 w/SMFW | Milltek | Uni HFC/3'' DP Combo | 3'' TIP w/MAF | 550cc | TR1.8 FMIC | USP F/R | H-Sport F/R Sway | APR Snub | RS4 Motor Mounts | Stern Trans Mount | Skid Plate | Solid Tie Rod Ends | Short Shifter | Euro Shift Knob | VMR Boost Gauge | S4 F/R Brakes | Tyrolsport Stiffening Kit | ECS S.S. Lines | Hawk HPS Pads | 034 PCV

  9. #9
    Active Member Two Rings
    Join Date
    Sep 09 2013
    AZ Member #
    122786
    Location
    Albuquerque

    Quote Originally Posted by Coors View Post
    Did you re-use the head bolts? You need to exercise caution when reusing head bolts. Most manufacturers revert to using TTY (torque to yeild) bolts. It's a bolt that is designed to "stretch" under a predetermined load. The bolts have an elasticity property.

    So, reusing a TTY bolt will not yeild the same clamping force as a new one.
    thanks for the input but no these were new oem bolts, but yes once they are stretched you can't get much more out of them- the bolt holes were blown dry and the bolts were lubricated with a thin wipe of engine oil the head was rebuilt and resurfaced and I used an OEM gasket- and I did a quick flatness check on the block, there hadn't been many overheating so I don't think the head or block surface is the issue, there is no coolant loss, overheating or fouling and the engine starts and runs as smoothly as an audi 4 banger can. I did add another 1/8th of a turn as Old guy recommended to the existing bolt but the leak is still there though I think less, but could be just my wishful thinking- I think I need to just start over and pull the bolts in sequence and put in a new set and borrow a top of the line toque wrench and re-do them bolts aren't that much I'm just a little reluctant to release the bolts and head without putting in a new gasket but this will take a lot less time

  10. #10
    Active Member Two Rings
    Join Date
    Sep 09 2013
    AZ Member #
    122786
    Location
    Albuquerque

    Thanks the weather is still cold here and it's starting and running perfectly, and the head was decked and rebuilt, and the block was cleaned and "sort of" half ass checked, but the car only gets driven a few miles a day back and forth to school by my son so I think for now I'm going to: 1. Put in a new set of head bolts & borrow my friends snap on torque wrench and retorque 2. wait and see what happens, if it still leaks I'l keep an eye on it to make sure there is no oil contamination getting to the timing belt and if it starts to have running issues or coolant loss I'll dive back in with a new gasket head resurface and block surface. Did your car run well when it leaked?

  11. #11
    Active Member Two Rings
    Join Date
    Sep 09 2013
    AZ Member #
    122786
    Location
    Albuquerque

    thanks for the input- it's my son's high school daily driver so I'm a little reluctant at this point to dive back in until I have the spare time and it becomes and issue (though this kind of thing drives me crazy) but you're right, tearing back down is the best way to do it to ensure things are right I was just hopping that a re torque of a head job done christmas eve might do the trick :) I took it on faith the resurface by the machine shop was good and didn't check it they're a racing shop and come highly recommended and took the time to replace all the seals and put in a new tentioner.

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