After owning an Audi CVT, I absolutely cannot stress enough how important it is to change the trans fluid on a regular basis.
Like many of you, my girlfriend's CVT starting slipping. Then it progressed to rolling backwards on hills when brake pedal was released slightly. The final nail in the coffin was when sitting on level ground, at a stop sign or stop light, she would release the brake pedal and the car would not move forward. It would behave as if it was in neutral. Slight rpm increments would sometimes force it to engage, other times you literally just had to wait up to 30-45 seconds before the trans would "wake up" and engage.
Dangerous trans behavior all around and we're lucky she was never rear-ended or hit.
We had the trans rebuilt by what I consider to be the best trans shop in Charlotte NC. The owner removed her trans, called me and asked me to come down to see what the issue was.
First he showed me the clutches. This was an original trans with around 119kmi on it. Maybe a little more. The first forward clutch showed some noticeable wear, but not awful. The remaining forward clutches showed almost no wear. This explained some of the trans behavior below 30mph, where it felt like it was slipping a little. Above 50mph the trans felt absolutely normal.
Then he shows me the variators. Like someone pointed out, there are two variators that can modulate torque between engine and drive components. Our Audi had a chain that went around both planetary variators.
Here's where the real problem was. The valve body wasn't programmed correctly from Audi to properly modulate the torque between the variators, which in turn caused the chain and variators to wear prematurely.
Our variators were scarred from the chain so badly, they could not be repaired.
The shop owner had to bore out some of the valves on the body to address the hydraulic pressure issue that lead to the premature wearing of the variators and chain.
He used a set of used, but good variators from another CVT trans he had in the shop. Lastly he installed all new clutches and new OEM chain. The rest of the trans he re-used.
Put it all back together and it's been fine for the past 30-35,000 miles.
The trans fluid has been changed twice in those 35,000 miles and each time after, the trans runs and shifts like new again.
I cannot stress enough how important it is to get your CVT fluid changed. I would recommend every 15-20kmi (around once a year).
It may not save all Audi CVT failures, but I believe it will GREATLY extend the life of your Audi CVT trans, no matter what Audi says for fluid change intervals.
Remember, there's a reason there was a class action lawsuit against Audi for their CVT trans. Someone at Audi wasn't being honest about the CVT failure rate (likely caused by incorrect service intervals).
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