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  1. #1
    Active Member Two Rings
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    Audi A6 1.8TQ Audi RS2 2.2TQ
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    Northhomies' 2002 Audi A6 1.8Turbo Quattro S-line Build/Project Thread

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    Guten Tag, meine Freunde!
    To be honest, I've been browsing this forum for a long time, though I never managed to find the motivation to post up my own thread about my own car. So I guess now's the time!

    The car is a 2002 A6 1.8 Turbo Quattro, which also has the sport suspension and 5-speed manual transmission. As far as I'm concerned I noticed this setup is only aviable here in Europe.
    I bought the car in march 2013, after searching the interwebz for about a month or so, looking for this exact combination. As far as reliability goes, not much beats the 1.8T in theese cars over here. The 4.2 is just way too expensive here.
    Finally, on a cold(ish) day in march 2013 I drove down south. 550 miles to be more exact. Given I live in Norway, the roads are shitty during winter/spring months, but I decided to go for it no matter what. I really wanted this car.

    When I finally made it there, I testdrove, got all the paperwork for previous mechanic work, and really searched for errors on the car. Not much negative were to be found. I bought it, and started my trip home.

    The day I bought it:


    Audia6 by Northhomie, on Flickr


    Audia61 by Northhomie, on Flickr

    As you might've noticed, its a black on black interior, with a single-din Audi Concert II unit, and leather sports seats. Dark brown trim. Ill get more into detail as soon as Im off work.

    More to come later tonight!

  2. #2
    Veteran Member Four Rings khalimadeath's Avatar
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    70 VW Bus, 64 VW Bus, 13 Q7, 18 S5 SB
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    Pretty cool. Always weird to see such a big car with the 1.8
    -Zach-

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  3. #3
    Veteran Member Four Rings troyguitar's Avatar
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    2004 Z06
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    That is awesome, I wish they had stuff like that here. I probably would buy that exact car over my allroad.
    2004 Z06
    2001 allroad gaytronic - Sold
    2008 TT 3.2 DSG - Sold
    2006 S4 Avant MT6 - Sold

  4. #4
    Active Member Two Rings
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    Audi A6 1.8TQ Audi RS2 2.2TQ
    Location
    Norway

    Thanks you two! I really like the car, havent had any problems so far except for gas prices. I drive way too much.

    So after I finally got home from getting the car, the first thing I did as far as "mods", was refreshing the headlights. As you probably saw in the first post, they were quite neglected.
    I started off by changing the projector lenses inside the headlight itself. I didn't like the light output from the Fresnel OEM lens, so I ordered a set of ZKW-R lenses from Theretrofitsource.com

    Next up was sanding the headlight plastic lenses with 800grit sandpaper (dry), then 1000 (dry), 1000(wet), 1500(wet) and finally 2000 and 2500 (both wet). After the sanding was done and I was satisfied, I went on to polishing the lenses.
    I started off using Scholl S03Gold polish, then finished with Plast-X. In the end, the lenses had a coat of Swissvax Shield as a protectant.

    Pictures:

    Changing Projector lenses


    20131113_182152 by Northhomie, on Flickr

    Managed to break the butyl-seal around the plastic lens, to open up the headlight. It took some heat from a heatgun, and it was suddenly all smeary.


    20131113_183125 by Northhomie, on Flickr

    As you can see, the lens has circular patterns in it. Theese destroyed my light output.. So I continued like this:

    Prying on the reflector tabs with a flathead screwdriver, while I pulled the reflector out towards the front of the car


    20131113_183138 by Northhomie, on Flickr

    And its out


    20131113_183409 by Northhomie, on Flickr

    Projector out, with OEM fresnel lens (note the circular carvings)


    20131113_184000 by Northhomie, on Flickr

    New lens looked like this


    20131111_122856 by Northhomie, on Flickr

    All clear


    20131111_234548 by Northhomie, on Flickr

    New xenon bulbs installed


    20131111_234540 by Northhomie, on Flickr

    And re-assembled the headlight


    20131113_192028 by Northhomie, on Flickr

    Ofcourse I did the same thing to both headlights.

    Light output result


    20131113_180353 by Northhomie, on Flickr

    Bad picture, but its good for a OEM bulb.


    Then, onto the restoration. This is before:


    20130320_171949 by Northhomie, on Flickr

    During


    20130320_172846 by Northhomie, on Flickr


    20130320_182324 by Northhomie, on Flickr

    And after


    20130320_185033 by Northhomie, on Flickr

    As you can see, a huge improvement. Car now looked like this


    20130501_171557 by Northhomie, on Flickr


    20130501_171605 by Northhomie, on Flickr

  5. #5
    Active Member Two Rings
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    Audi A6 1.8TQ Audi RS2 2.2TQ
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    Norway

    I'll just keep posting updates up to todays date, as I gather pictures from previous work I've done. I find it a nice way to keep all the information in one thread, as this is a build/project thread.


    March 16th, 2013
    Adding Auxiliary lights to the A6

    Okay, so adding auxiliary lights was the next stop on the long road to satisfaction. As I've promised a few guys on here, I'll do a writeup as detailed as possible, hopefully on a understandable level.


    20130303_235453 by Northhomie, on Flickr


    20130304_000055 by Northhomie, on Flickr


    Items you will need, include:

    - Auxiliary lamps of your preference
    - Wireing harness (relay switch, and wires)
    - Auxuliary lamp bracket (I used the license plate type in this project)
    - Screws of your preference to fasten bracket to bumper
    - Top stabilizer bars of your preference to reduce vibration (not needed if the aux lamps are lightweight)
    - Eigther halogen bulbs, or HID kit (in this DIY I've gone with 100w HID kits @4300K.
    - Obvious tools (e.g. battery-powered screwdriver, shaft spanners of your choice, pliers etc)

    Heres a schematic I made for the wireing I did. Its pretty self-explanatory.


    Relay harness by Northhomie, on Flickr

    You can do whatever you prefer to join the red wire to the hot highbeam OEM wire on the OEM harness. (The wire that sends power to OEM highbeams, you can find this wire with a voltmeter).


    Further along, onto the auxiliary lamp bracket. I removed the license plate and license plate frame, to screw the bracket tightly onto the bumper. Then I reinstalled the license plate ontop of it.


    ekstralysholder by Northhomie, on Flickr

    Now it should look like this


    20131101_200324 by Northhomie, on Flickr

    Continue by mounting the auxiliary lamps ontop of each 90 degree . Don't screw them on too tightly yet. You wanna adjust them after you're done. (Car was dity, I know..)


    20131231_175922 by Northhomie, on Flickr

    And voilą!


    20130405_193601 by Northhomie, on Flickr


    IMG_5607 by Northhomie, on Flickr


    IMG_5560 by Northhomie, on Flickr

    At this point, Light output was like this


    IMG_9055 by Northhomie, on Flickr


    ... but I wanted more.

    Bracket to support 3 lights, and another 100 watts of HID Xenon light @ 4300K.


    20131206_223124 by Northhomie, on Flickr


    20131202_015809 by Northhomie, on Flickr


    20131231_175939 by Northhomie, on Flickr

    Thats that for now. More to come shortly
    Last edited by Northhomie; 01-03-2014 at 02:14 AM. Reason: Adding pictures

  6. #6
    Veteran Member Four Rings canadianA4B7's Avatar
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    nice I am actually putting together some aux lights for my allroad!! I like the extra light on some of our unlite back country roads. now in the pic where you have the aux lights on do you have only 2 or 3 hooked up? are they pointed in sightline with you headlights or turned down slightly to avoid blinding oncoming traffic? and your wiring to the HIGH beam is the relay active turning the aux lights on with high beams or un active so that the aux lights are only on with your low beams?

    my thought was to have them set up as on with the lows and then off when my high beams are on. but include an over ride so that I can turn the aux lights on at anytime.

  7. #7
    Established Member Three Rings MCargill12's Avatar
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    Ive always had a thought of puting a 20" led light bar in the lower grill. And nice ride dude, I looked into b6 avants before I bought my allroad.

  8. #8
    Veteran Member Four Rings canadianA4B7's Avatar
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    Quote Originally Posted by MCargill12 View Post
    Ive always had a thought of puting a 20" led light bar in the lower grill. And nice ride dude, I looked into b6 avants before I bought my allroad.
    How many watts are those suckers?

    I just did a bit of a test on my 6" PIAA lights. Ive got 1 that ive converted to HID 35W 5000K. And a set of the original PIAA bulbs which are 85W!!! But yellow :-(. Holy shit they throw off a ton of heat which im leary of putting in front of the grille. But the 35W is not nearly as bright as the PIAA bulbs. Id like to know more on the OP bulbs colors and wattage (75 or 100W 2 different ballasts in images above) Maybe i can go with 2 x100 Watt HIDs and a single 35w hid in the middle.... But i dont think i would light up as much road as OP!
    Last edited by canadianA4B7; 01-01-2014 at 12:04 PM.

  9. #9
    Veteran Member Four Rings khalimadeath's Avatar
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    70 VW Bus, 64 VW Bus, 13 Q7, 18 S5 SB
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    Dude the light output from your car with those lights is insane! lol
    -Zach-

    The C5 Union////////////

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    (c) 1791. All Rights Reserved

  10. #10
    Veteran Member Four Rings 8520's Avatar
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    2011 F350 Diesel, 2006 Touareg V8, 2002 RS6 Avant project
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    Love the light output. What color is your interior trim?
    -dre

  11. #11
    Veteran Member Three Rings Sparkstack's Avatar
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    Bits of a 2003 S6, 1990 turbo Miata, 1996 LS400
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    Quote Originally Posted by Northhomie View Post

    Thats that for now. More to come shortly
    This is very impressive. But how do you open the hood now?
    2002 S8 - Daily driver.
    2003 S6 - R.I.P. (parting out - PM me if you need anything)
    1996 LS400 - Wife's whip. Thing is bullet proof.
    1990 Miata with FM Turbo - Pocket rocket.

  12. #12
    Established Member Three Rings MCargill12's Avatar
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    Quote Originally Posted by canadianA4B7 View Post
    How many watts are those suckers?

    I just did a bit of a test on my 6" PIAA lights. Ive got 1 that ive converted to HID 35W 5000K. And a set of the original PIAA bulbs which are 85W!!! But yellow :-(. Holy shit they throw off a ton of heat which im leary of putting in front of the grille. But the 35W is not nearly as bright as the PIAA bulbs. Id like to know more on the OP bulbs colors and wattage (75 or 100W 2 different ballasts in images above) Maybe i can go with 2 x100 Watt HIDs and a single 35w hid in the middle.... But i dont think i would light up as much road as OP!
    They range. Theres a shitload of them out there all different types, volts, watts, lumens, ect. From what I have read the watts can be anywhere from 2-5 per LED. They do run very cool and put out some great lighting. And they look sick.

  13. #13
    Veteran Member Four Rings stef2.7t's Avatar
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    '02 S6
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    D'edmonton

    Thanks for putting this together Kevin!!! I can't wait for my set up to arrive!
    -Stefan-

    '02 S6 Atlas Grey
    '01 A6 2.7T MT Sport --- Sold
    '95 GTI 2.slo --- Sold

    Need Radio Keys, VAG-Com? PM Me, bring beer

  14. #14
    Active Member Two Rings
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    Audi A6 1.8TQ Audi RS2 2.2TQ
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    Norway

    Quote Originally Posted by canadianA4B7 View Post
    nice I am actually putting together some aux lights for my allroad!! I like the extra light on some of our unlite back country roads. now in the pic where you have the aux lights on do you have only 2 or 3 hooked up? are they pointed in sightline with you headlights or turned down slightly to avoid blinding oncoming traffic? and your wiring to the HIGH beam is the relay active turning the aux lights on with high beams or un active so that the aux lights are only on with your low beams?
    Hey canadianA4B7! I started off with two aux lights, but being curious on how a 3rd one would look like, I had to buy a 3rd one after a month or so. Digging it!!
    The outer aux lights are pointed 4-6 degrees outwards horizontally, lights up the ditches pretty nice while still lighting up the road also. The center one has a pencil beam reflector, meaning it shoots the beam very concentrated and doesn't spread as good as the other two. I have this one pointed straight forward, and it lights up 3600~4000 ft on a nice day.

    The aux lights has an active relay, that flicks on whenever i turn the OEM highbeams on. This is the only legal way to do it where I live. We're not allowed to use aux lights along with lowbeams, and i wouldnt recommend it. Other drivers would get sunburnt...

    Quote Originally Posted by MCargill12 View Post
    Ive always had a thought of puting a 20" led light bar in the lower grill. And nice ride dude, I looked into b6 avants before I bought my allroad.
    Thanks mate! I thought about a led bar also, but we have so much snow here. It will just get fed up with snow and not be able to light up anything. It doesnt get hot, so the snow won't melt.

    Quote Originally Posted by canadianA4B7 View Post
    How many watts are those suckers?

    I just did a bit of a test on my 6" PIAA lights. Ive got 1 that ive converted to HID 35W 5000K. And a set of the original PIAA bulbs which are 85W!!! But yellow :-(. Holy shit they throw off a ton of heat which im leary of putting in front of the grille. But the 35W is not nearly as bright as the PIAA bulbs. Id like to know more on the OP bulbs colors and wattage (75 or 100W 2 different ballasts in images above) Maybe i can go with 2 x100 Watt HIDs and a single 35w hid in the middle.... But i dont think i would light up as much road as OP!
    My bulbs is 100watt HID bulbs with ceramic sockets to withstand the heat. The ballasts is also 100watt, all three of em. The schematic was just for show. The bulbs is 4300K. Effective lumen output is around 32000lumens with aux and oem highbeams at the same time.

    Quote Originally Posted by khalimadeath View Post
    Dude the light output from your car with those lights is insane! lol
    Haha, thanks! It's decent.

  15. #15
    Active Member Two Rings
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    Audi A6 1.8TQ Audi RS2 2.2TQ
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    Norway

    Quote Originally Posted by 8520 View Post
    Love the light output. What color is your interior trim?
    Thanks! Interior trim is black on black, with very dark brown trim. I don't know the exact color code on it, I could find out if you really want me to.

    Quote Originally Posted by Sparkstack View Post
    This is very impressive. But how do you open the hood now?
    Hehe, you're not the first one asking. Let me snow you


    20131231_180014 by Northhomie, on Flickr

    On each end of the rod going across the aux lights, there is a ball bearing which is secured with a small clip. You simply flick off the clip, and unhook the stabilizer bars, Just as if you were to add or remove a trailer to your car.


    Quote Originally Posted by stef2.7t View Post
    Thanks for putting this together Kevin!!! I can't wait for my set up to arrive!
    Not a problem, let me know if you need anything

  16. #16
    Veteran Member Four Rings 8520's Avatar
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    2011 F350 Diesel, 2006 Touareg V8, 2002 RS6 Avant project
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    Quote Originally Posted by Northhomie View Post
    Thanks! Interior trim is black on black, with very dark brown trim. I don't know the exact color code on it, I could find out if you really want
    Never seen that before. Can I have it?
    -dre

  17. #17
    Veteran Member Four Rings canadianA4B7's Avatar
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    Just awesome! So an extra 300W! Now yours do not look yellow at all? I would assume 4300k would look a tiny bit yellow. Im liking the directional choices you suggest, i few degrees outward, and the pencil type bulb center. Ive seen countless guys running 6" lights as "fogs" mostly on trucks. they turn them downward approx 2.5"-4" from a 25' point. So they are slighty lighting up "the fog around the front". I plan on trying to hook up what ive got as is for now. Ill just hook up 2 6" PIAA bulbs for now as youve suggested. Ill hook them up w high beams but ill also have an over ride. Also ive totally stole your idea using some L steel behind the plate! Im sure mine wont look oem at first but once i build a brush bar it will look somewhat decent.

    Thanx for the info. Got the wheels turning!

    What are those mounts you used called the ball bearing type with the clip. Need to find something like that.

  18. #18
    Active Member Two Rings
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    Quote Originally Posted by 8520 View Post
    Never seen that before. Can I have it?
    Everything is for sale at the right price! hehe

    Quote Originally Posted by canadianA4B7 View Post
    Just awesome! So an extra 300W! Now yours do not look yellow at all? I would assume 4300k would look a tiny bit yellow. Im liking the directional choices you suggest, i few degrees outward, and the pencil type bulb center. Ive seen countless guys running 6" lights as "fogs" mostly on trucks. they turn them downward approx 2.5"-4" from a 25' point. So they are slighty lighting up "the fog around the front". I plan on trying to hook up what ive got as is for now. Ill just hook up 2 6" PIAA bulbs for now as youve suggested. Ill hook them up w high beams but ill also have an over ride. Also ive totally stole your idea using some L steel behind the plate! Im sure mine wont look oem at first but once i build a brush bar it will look somewhat decent.

    Thanx for the info. Got the wheels turning!

    What are those mounts you used called the ball bearing type with the clip. Need to find something like that.
    That's right, 300W extra HID lightning. The 4300K bulbs is as you say, a tad yellow (ish). I wouldn't really say it's yellow, its more like a cream white color. I tried the 6000K 100w bulbs too, but that's just way too blue and sacrifices ALOT of lumens.. Id say the lumens is reduced about 25% with 6000K bulbs. To show you guys the difference in color, I made a short video... (Im sorry about the music, haha)!

    4300K on the sides, and 6000K in the middle. I switched back to 3x 4300K after this, as 6000K bulbs lack alot of output.



    The mount im using ontop of the lights is this one

    http://www.oljebaren.se/en/light-bra...th-quick-hitch

    I'd say its needed with theese lights cause they are big and heavy. Mind you: In the video i linked, I did NOT use this bar ontop. You can see the vibrations...
    Last edited by Northhomie; 01-01-2014 at 10:16 PM.

  19. #19
    Veteran Member Four Rings 8520's Avatar
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    2011 F350 Diesel, 2006 Touareg V8, 2002 RS6 Avant project
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    Quote Originally Posted by Northhomie View Post
    Everything is for sale at the right price!
    Get me some more pictures and we might be talking :)
    -dre

  20. #20
    Veteran Member Four Rings canadianA4B7's Avatar
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    That video helps a lot I can barely see the hue of yellow it's noticeable but not like looking through yellow glasses. I'm gonna work on a mount for mine in the next few days. We just got 6" of snow. Wish i got mine on last week now!

  21. #21
    Active Member Two Rings
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    Quote Originally Posted by canadianA4B7 View Post
    That video helps a lot I can barely see the hue of yellow it's noticeable but not like looking through yellow glasses. I'm gonna work on a mount for mine in the next few days. We just got 6" of snow. Wish i got mine on last week now!
    Yeah, that's what im saying. If you want them to be yellow, you'll notice its a cream white with a tiiiiiiny hue of yellow. Do it, let me know how it turns out

  22. #22
    Veteran Member Three Rings G0to60's Avatar
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    90 Corrado, 02 allroad
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    Milwaukie, OR

    Wow! The light output is insane on those. Very nice.

    I've been thinking of adding two aux lights, although smaller than yours, to the front of my allroad. Thanks for the write up.

  23. #23
    Veteran Member Four Rings V1nny's Avatar
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    Quote Originally Posted by G0to60 View Post
    Wow! The light output is insane on those. Very nice.

    I've been thinking of adding two aux lights, although smaller than yours, to the front of my allroad. Thanks for the write up.
    I don't think they would be street legal in most of the US.

  24. #24
    Veteran Member Three Rings G0to60's Avatar
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    I wouldn't use them on the main roads. There are plenty of back roads around here and my parents house that I could use them. I would most likely keep covers on them when not in use. There are so many big trucks and Jeeps around here that have off road lights it's not a big deal.

  25. #25
    Active Member Two Rings
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    Leather Treatment and Cleaning

    Leather Treatment April 17th 2013

    After having had the car for over a month, I decided to fresh up the interior. Leather treatment!

    After having about 170.000 miles on the road, the interior was in pretty good shape. The drivers seat was a little worn, but nothing major.

    Items used:


    IMG_5402 by Northhomie, on Flickr

    - Chemical Guys GreenClean
    - Lighter fluid
    - Swissvax Leather Healer
    - Swissvax Leather Cleaner
    - Swissvax Leather Milk
    - Elephant Fat
    - Swissvax Leather brush and terry cloth towel

    Inspection


    IMG_5369 by Northhomie, on Flickr


    IMG_5373 by Northhomie, on Flickr

    Lots of stuff under the rear seat...


    IMG_5359 by Northhomie, on Flickr

    I started fixing the rear seat. Took it out of the car, and put it on the balcony to get started. Damn cat HAD to sit on it, even though I told her not to..


    IMG_5404 by Northhomie, on Flickr

    Surroundings


    IMG_5393 by Northhomie, on Flickr

    I started off with the Swissvax Leather Cleaner, scrubbed around with the leather brush. Heres the left part treated, right part untreated.


    IMG_5410 by Northhomie, on Flickr

    Kept going...


    IMG_5414 by Northhomie, on Flickr

    Until the whole rear seat was done


    IMG_5416 by Northhomie, on Flickr

    Lots of dirt!

    Rear portion of center armrest treated with leather cleaner


    IMG_5437 by Northhomie, on Flickr

    And the front seats was taken out to do them properly.

    Seat removal procedure

    - Lift the seat to highest position for easier work
    - Disconnect battery negative terminal
    - Unscrew the two front nuts holding the seat in place
    - Remove covers in the back, allowing the sliders to slide out of position^
    - Disconnect airbag and other sockets under the seat
    - Push seat back towards the trunk

    (random choice of fingeruse, I promise )


    IMG_9454 by Northhomie, on Flickr


    IMG_9457 by Northhomie, on Flickr


    IMG_9460 by Northhomie, on Flickr


    IMG_9464 by Northhomie, on Flickr


    IMG_9451 by Northhomie, on Flickr


    IMG_9450 by Northhomie, on Flickr

    And its out!


    IMG_9475 by Northhomie, on Flickr


    Cleaning the drivers seat with lighter fluid, to get rid of all dirt and residue before using Swissvax Leather Healer (color touchup)


    20130416_172137 by Northhomie, on Flickr

    More dirt


    20130416_180553 by Northhomie, on Flickr

    And the front seats was taken out to do them properly.

    Started off cleaning the plastic base


    IMG_9514 by Northhomie, on Flickr


    IMG_9515 by Northhomie, on Flickr

    Then lubricating wheels and rails under the seat


    IMG_9521 by Northhomie, on Flickr

    Then I started treating the front seats in this order: Leather cleaner, lighter fluid, Leather healer, Leather milk, Elephant fat on worn areas


    IMG_9525 by Northhomie, on Flickr

    All done


    IMG_9526 by Northhomie, on Flickr

    Then i let the seats dry for an hour or so, and buffed residual leather milk with a terry cloth towel.

    Back in place.


    IMG_5472 by Northhomie, on Flickr


    IMG_5487 by Northhomie, on Flickr


    IMG_5483 by Northhomie, on Flickr

    Seats looked more or less like new now. A nice way to spend 2-3 hours to get a nice interior

  26. #26
    Veteran Member Four Rings stef2.7t's Avatar
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    '02 S6
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    D'edmonton

    Beauty!
    -Stefan-

    '02 S6 Atlas Grey
    '01 A6 2.7T MT Sport --- Sold
    '95 GTI 2.slo --- Sold

    Need Radio Keys, VAG-Com? PM Me, bring beer

  27. #27
    Veteran Member Four Rings AudiA4_20T's Avatar
    Join Date
    Oct 29 2005
    AZ Member #
    8553
    My Garage
    10speed
    Location
    San Francisco, CA

    I thought I'd hate those lights, but they are indeed awesome
    - Clint

    Current : 2013 Q5 3.0T Prestige S-Line - 11.6@117 - 034 Stage2+ FBO
    Gone : One of the first ever 2.7T Swaps - White '04 S4 2.7T - Stage 2+
    Gone : Fastest B6 A4 ever - 464awhp/12.1@116

  28. #28
    Active Member Two Rings
    Join Date
    Apr 23 2013
    AZ Member #
    113892
    My Garage
    Audi A6 1.8TQ Audi RS2 2.2TQ
    Location
    Norway

    Quote Originally Posted by stef2.7t View Post
    Beauty!
    Thank you!

    Quote Originally Posted by AudiA4_20T View Post
    I thought I'd hate those lights, but they are indeed awesome
    Same here, they do wonders during winter

  29. #29
    Active Member Two Rings
    Join Date
    Apr 23 2013
    AZ Member #
    113892
    My Garage
    Audi A6 1.8TQ Audi RS2 2.2TQ
    Location
    Norway

    Summer Look

    Just posting some old stuff first, up to date. To get everything in the right order.

    May 5th 2013 - August 2013

    So finally summer got around up here in Norway too.
    In May I decided to get myself a set of new wheels, as the ones that came with the car didn't look too appealing.
    I thought about replica RS6 wheels, but in the end the decision fell on buying a COMPLETE brand new set RS6 wheels from Germany!

    The wheels are 235/35 R19. Decided to buy a set of cheap tires to go with them, as I heard alot of good things about the tires.


    20130510_165401 by Northhomie, on Flickr


    20130510_171958 by Northhomie, on Flickr

    Result as follows


    20130510_205742 by Northhomie, on Flickr


    20130511_151055 by Northhomie, on Flickr


    IMG_6818 by Northhomie, on Flickr

    And got around installing a pair of Thüle roof racks along with a Thüle bicycle holder


    IMG_7828 by Northhomie, on Flickr


    IMG_7803 by Northhomie, on Flickr


    IMG_7818 by Northhomie, on Flickr

  30. #30
    Senior Member Three Rings
    Join Date
    Jun 22 2013
    AZ Member #
    117631
    Location
    NJ

    very clean man

  31. #31
    Veteran Member Three Rings JTown77's Avatar
    Join Date
    Feb 01 2010
    AZ Member #
    54301
    My Garage
    2002 S6 red, 2003 2.7 allroad stage II blue, 2005 4.2 allroad silver, 2003 FLHRCI
    Location
    Charlotte N.C.

    umm ummm good

  32. #32
    Active Member Two Rings
    Join Date
    Apr 23 2013
    AZ Member #
    113892
    My Garage
    Audi A6 1.8TQ Audi RS2 2.2TQ
    Location
    Norway

    Upgrading the engine compartment - Episode 1

    October 15th 2013, Engine compartment upgrading

    I had been driving the car all summer long without anything happening to it, until i had a high pitched whining sound appear late summer. I started concluding with it being the turbo going bad.
    It still boosted fine, but the sounds got worse and worse.



    So i browsed the internet for a while, originally I searched for a used k03 to replace my old one. However I decided to go this route instead:

    -Frankenturbo F21L Turbo (k04 Hybrid)
    -Frankenturbo High Flow Exhaust Manifold
    -Frankenturbo 3" Turbo Inlet pipe
    -Bosch EV14 550cc Injectors
    -034Motorsport 250cell High Flow Catalytic Converter

    A few days after ordering, the shipment arrived.


    f21l by Northhomie, on Flickr


    F21_exducer by Northhomie, on Flickr

    And I started working.


    20131015_192624 by Northhomie, on Flickr

    Removing bit by bit


    20131015_204437 by Northhomie, on Flickr

    To get this retard out (which obviously had seen better days)


    20131015_205400 by Northhomie, on Flickr

    It had been boosting for about 190.000 miles, which seems good and reliable. It was time for a new turbo anyway.


    20131015_205409 by Northhomie, on Flickr

    New F21L vs old BW k03


    20131015_205549 by Northhomie, on Flickr

    Also took a look inside the top end, everything looking good


    20131015_210256 by Northhomie, on Flickr

    The valve cover gasket was removed and replaced with a new one, and the valve cover was washed thoroughly and painted


    20131015_210324 by Northhomie, on Flickr


    20131016_230529 by Northhomie, on Flickr

    VHT Wrinkle Plus (Black)


    20131021_143427 by Northhomie, on Flickr

    Also the intake manifold was polished and painted


    20131021_223313 by Northhomie, on Flickr


    20131024_001418 by Northhomie, on Flickr


    20131024_010654 by Northhomie, on Flickr


    20131028_183850 by Northhomie, on Flickr

    Topped off with a clearcoat on the polished area


    20131028_185608 by Northhomie, on Flickr

    Result


    20131029_152703 by Northhomie, on Flickr

    Then on to the turbo installing again. Once again comparing the old k03 setup with the new F21L setup (test-mounted to weld exhaust)


    20131022_212220 by Northhomie, on Flickr

    Look at that dimension difference


    20131022_212154 by Northhomie, on Flickr

    The 034 Cat was made for the a4 b6 originally, so I had to weld a new 3" exhaust from the cat and down under the car. Lots of bends!


    20131029_180015 by Northhomie, on Flickr

    Test-fitted


    20131024_210711 by Northhomie, on Flickr

    Viscous fan replacement, along with a new thermostat while at it


    20131024_210745 by Northhomie, on Flickr

    Also during the tear-down of all the engine breather hoses, I noticed alot of worn out pieces. They got inspected, removed and replaced (pretty much didn't risk cleaning them out only to destroy another turbo, so ALL breather hoses were replaced).

  33. #33
    Active Member Two Rings
    Join Date
    Apr 23 2013
    AZ Member #
    113892
    My Garage
    Audi A6 1.8TQ Audi RS2 2.2TQ
    Location
    Norway

    Upgrading the engine compartment - Episode 2

    All that buildup though..!


    20131024_180859 by Northhomie, on Flickr


    20131024_175613 by Northhomie, on Flickr

    Old vs new


    20131024_180445 by Northhomie, on Flickr


    20131024_175542 by Northhomie, on Flickr


    20131024_175549 by Northhomie, on Flickr


    20131024_175602 by Northhomie, on Flickr

    As you can see, the old parts were pretty much useless.


    20131024_180411 by Northhomie, on Flickr

    Also a new dipstick tube got installed


    20131024_175524 by Northhomie, on Flickr

    and lots of other misc. stuff


    20131024_175621 by Northhomie, on Flickr

    Then in the end, the last finish was done (yes this was really nescessary to bring back the new-look)


    20131024_175642 by Northhomie, on Flickr

    The new EV14 550cc injectors were installed lastly along with the high polished fuel-rail and FPR.
    Everything set up and ready to start up


    20131101_200321 by Northhomie, on Flickr


    20131101_193046 by Northhomie, on Flickr


    20131031_232646 by Northhomie, on Flickr


    After a little research I went with the Motoza k04 hybrid tune for my setup. So far it works really well, boosting approx. 20PSI.

    I also happened to buy a boost gauge some weeks earlier. I wanted to do both the turbo setup and the boost gauge at the same time, so I started tearing down the interior


    20131030_185155 by Northhomie, on Flickr

    I followed a c5 allroad vent boost gauge DIY PDF on the interwebz.


    20131029_201203 by Northhomie, on Flickr

    Started drilling a hole in the center vent to run wires. Mind you, my boost gauge is electric.


    20131029_203107 by Northhomie, on Flickr

    Tearing down the center vent, only to find that my new boost gauge vent pod ALSO were made for the a4 b6... dammit! Oh well, here goes time and precise cutting


    20131031_165251 by Northhomie, on Flickr


    20131031_171643 by Northhomie, on Flickr


    20131031_172708 by Northhomie, on Flickr

    Starting to look like something!


    20131031_174813 by Northhomie, on Flickr

    The boost gauge was then installed and the wires run down below the steering wheel behind the instrument cluster where the electric boost sensor were placed.


    20131031_174801 by Northhomie, on Flickr


    20131031_194953 by Northhomie, on Flickr

    I also used the opportunity to polish the plastic lens infront of the instrument cluster. Marvels were made and it now looked 100% like new


    20131030_174053 by Northhomie, on Flickr


    20131030_194357 by Northhomie, on Flickr

    Everything back together.


    IMG_9553 by Northhomie, on Flickr

    Perfect stock color of the backlightning, matching the instrument cluster spot on.


    IMG_9550 by Northhomie, on Flickr

  34. #34
    Active Member Two Rings
    Join Date
    Apr 23 2013
    AZ Member #
    113892
    My Garage
    Audi A6 1.8TQ Audi RS2 2.2TQ
    Location
    Norway

    Upgrading the engine compartment - Episode 3

    http://www.flickr.com/photos/6063514...am/?likes_hd=1Some more pictures:

    IMG_9550 by Northhomie, on Flickr


    IMG_9566 by Northhomie, on Flickr


    IMG_9569 by Northhomie, on Flickr


    IMG_9565 by Northhomie, on Flickr


    Summer tires then got replaced with spanking new Nokian Hakkapeliitta R2 studless winter tires, at a retarded price of 350$ a piece...


    20131101_205525 by Northhomie, on Flickr


    20131029_195018 by Northhomie, on Flickr

    And that was it for that time! further upgrades coming along, keep an eye out!


    IMG_8437 by Northhomie, on Flickr

    A little fun-time in the snow, a few weeks after the build:

    http://www.flickr.com/photos/6063514...am/?likes_hd=1

  35. #35
    Active Member Three Rings PipeHitter808's Avatar
    Join Date
    Jun 19 2013
    AZ Member #
    117468
    Location
    Kahala Hawaii / Seattle Wash

    This is one beautiful C5 Avant!
    2001 Audi A6 2.7 Bi-Turbo Static Allroad
    19x10 Vossen CV3's, Bosch 040 Fuel Pump, Static Suspension Swap, FTG/XS Power Bi-Pipes, FTG/XS Diverters, Stoptech Brakes, Resonator Back Straight Pipe, K&N Air Filter

  36. #36
    Veteran Member Four Rings stef2.7t's Avatar
    Join Date
    Mar 22 2008
    AZ Member #
    26729
    My Garage
    '02 S6
    Location
    D'edmonton

    Great Work Kevin!
    -Stefan-

    '02 S6 Atlas Grey
    '01 A6 2.7T MT Sport --- Sold
    '95 GTI 2.slo --- Sold

    Need Radio Keys, VAG-Com? PM Me, bring beer

  37. #37
    Senior Member Three Rings
    Join Date
    Jun 22 2013
    AZ Member #
    117631
    Location
    NJ

    Very nice car

  38. #38
    Veteran Member Three Rings G0to60's Avatar
    Join Date
    Oct 25 2011
    AZ Member #
    83022
    My Garage
    90 Corrado, 02 allroad
    Location
    Milwaukie, OR

    Nice work! That turbo work looks familiar. I just replaced the turbo on my brother in law's B6 A6 when his K03 finally gave up. Looks like you have a bit more room in there to move around though.

  39. #39
    Veteran Member Three Rings raggaman's Avatar
    Join Date
    Jun 10 2012
    AZ Member #
    94964
    Location
    Poland

    Nice A6

  40. #40
    Veteran Member Four Rings khalimadeath's Avatar
    Join Date
    Nov 18 2009
    AZ Member #
    50945
    My Garage
    70 VW Bus, 64 VW Bus, 13 Q7, 18 S5 SB
    Location
    Reno NV

    Lookin great! lets get a vid of that baby running.
    -Zach-

    The C5 Union////////////

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