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  1. #1
    Veteran Member Four Rings rocky.ca's Avatar
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    3" exhaust flange to 2.5" (3 bolt)

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    I haven't been able to find a clear answer.

    Simple question, will a 3" 3 bolt flange mate up to the stock a4 downpipe flange? Or better yet, will it mate up to an AWE 2.5" flange (should be the same as stock I believe)?

    I am thinking of trying to modify a T25 downpipe that I have laying around this weekend to see if I can get it to work with my PSI concepts manifold.

    Thanks guys!
    Brilliant Shwartz 2004 S4: Stock

  2. #2
    Veteran Member Three Rings Audiguy1234's Avatar
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    Re: 3" exhaust flange to 2.5" (3 bolt)

    Stock pipe is like 2.25 or 2.5 I forget. Either way it is possible just get a reducer from 3 to whatever. I think they go for 20 bucks max.

    Sent from my SGH-I317 using Tapatalk 2

  3. #3
    Veteran Member Four Rings victimdumper's Avatar
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    Boston / South Shore

    are you talking about a 3in test pipe matching up to the rest of the stock downpipe?
    in that case, usually yes it will fit fine as the flange is the same size and the pipe is just bigger

    FWIW i have a 3in RAI test pipe that matches right up to the stock exhaust downpipe flange no problems.
    2005.5 B7 A4 Avant

  4. #4
    Veteran Member Four Rings EErie B6's Avatar
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    Honda HRX
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    Penna.

    Quote Originally Posted by Audiguy1234 View Post
    Stock pipe is like 2.25 or 2.5 I forget. Either way it is possible just get a reducer from 3 to whatever. I think they go for 20 bucks max.

    Sent from my SGH-I317 using Tapatalk 2
    55mm... which works out to like 2.17" (a hair bigger than 2 1/8")

  5. #5
    Veteran Member Three Rings Audiguy1234's Avatar
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    Re: 3" exhaust flange to 2.5" (3 bolt)

    Wow I thought stock pipe would be at least 2.25 inch. But I guess it is pretty close give or take.

    Sent from my SGH-I317 using Tapatalk 2

  6. #6
    Veteran Member Four Rings texasboy21's Avatar
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    Apr 01 2007
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    1983 Chevy Silverado
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    houston texas

    Quote Originally Posted by rocky.ca View Post
    I haven't been able to find a clear answer.

    Simple question, will a 3" 3 bolt flange mate up to the stock a4 downpipe flange? Or better yet, will it mate up to an AWE 2.5" flange (should be the same as stock I believe)?

    I am thinking of trying to modify a T25 downpipe that I have laying around this weekend to see if I can get it to work with my PSI concepts manifold.

    Thanks guys!
    As long as both pieces bolt in the stock location the two sizes should fit. However a step down that abrupt can disrupt the exhaust flow, but if the stock turbo than I wouldnt worry about it too much.
    2019 SQ5 Prestige
    2016 S3 Prestige - Eurodyne Maestro ECU + TCU, REVO downpipe, air box mods, Bilstein B12 w/ EuroSport camber kit, 034 RCO + RSB
    2005.5 A4 2.0t "Stage 3" - Pag Parts rods/inlet pipe/FMIC/manifold/downpipe + Borg Warner EFR 6758 + Stasis cup kit + StopTech 332mm BBK + Eurodyne Maestro + Eurodyne Boost Manager Plus

  7. #7
    Veteran Member Four Rings MikTip's Avatar
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    Dec 25 2004
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    The 3" 034 HFC and test pipe all bolt up to the OE 2.5" exhaust down pipe.....
    2015 S3 with 210,000 miles with new 2019 Q5 motor. Still going!

  8. #8
    Veteran Member Four Rings texasboy21's Avatar
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    1983 Chevy Silverado
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    Quote Originally Posted by MikTip View Post
    The 3" 034 HFC and test pipe all bolt up to the OE 2.5" exhaust down pipe.....
    OE downpipe is barely 2" inside diameter - literally just measured.
    2019 SQ5 Prestige
    2016 S3 Prestige - Eurodyne Maestro ECU + TCU, REVO downpipe, air box mods, Bilstein B12 w/ EuroSport camber kit, 034 RCO + RSB
    2005.5 A4 2.0t "Stage 3" - Pag Parts rods/inlet pipe/FMIC/manifold/downpipe + Borg Warner EFR 6758 + Stasis cup kit + StopTech 332mm BBK + Eurodyne Maestro + Eurodyne Boost Manager Plus

  9. #9
    Veteran Member Four Rings MikTip's Avatar
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    Dec 25 2004
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    Quote Originally Posted by texasboy21 View Post
    OE downpipe is barely 2" inside diameter - literally just measured.
    Details....

    The flange where the down pipe and HFC/cat bolt is considered a 2.5" flange, or its metric equivalent...

    My custom exhaust is 2.5"ID.....bolts up fine to my 3" 034 HFC.
    2015 S3 with 210,000 miles with new 2019 Q5 motor. Still going!

  10. #10
    Veteran Member Four Rings rocky.ca's Avatar
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    Quote Originally Posted by texasboy21 View Post
    OE downpipe is barely 2" inside diameter - literally just measured.
    would you be able to measure the distance between bolt holes center to center? thanks a bunch!
    Brilliant Shwartz 2004 S4: Stock

  11. #11
    Veteran Member Four Rings texasboy21's Avatar
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    Apr 01 2007
    AZ Member #
    16891
    My Garage
    1983 Chevy Silverado
    Location
    houston texas

    Quote Originally Posted by MikTip View Post
    Details....

    The flange where the down pipe and HFC/cat bolt is considered a 2.5" flange, or its metric equivalent...

    My custom exhaust is 2.5"ID.....bolts up fine to my 3" 034 HFC.
    You are correct. My TP is 3" and DP is 2.5".
    2019 SQ5 Prestige
    2016 S3 Prestige - Eurodyne Maestro ECU + TCU, REVO downpipe, air box mods, Bilstein B12 w/ EuroSport camber kit, 034 RCO + RSB
    2005.5 A4 2.0t "Stage 3" - Pag Parts rods/inlet pipe/FMIC/manifold/downpipe + Borg Warner EFR 6758 + Stasis cup kit + StopTech 332mm BBK + Eurodyne Maestro + Eurodyne Boost Manager Plus

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