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  1. #1
    Veteran Member Three Rings zrider91r's Avatar
    Join Date
    Jan 06 2012
    AZ Member #
    86263
    Location
    California

    Make my own cam chain tensioner tool

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    I read people do the gaskets with no tool...
    Well I figured id save $40 and try it; all i have to say is F my Life!
    I have been trying to figure something out for about a hour now.
    I am replacing the tensioner gasket, half moon, and all the cam seals/ plugs so the cams have to come out.

    Anyone ever make a tool, and if so HOW?!!?!?!

  2. #2
    Veteran Member Three Rings car's Avatar
    Join Date
    Feb 03 2009
    AZ Member #
    38265
    My Garage
    16 S6 93 SLC 91 GTI
    Location
    Harrisburg, PA

    I just turned the engine over a little when I did mine. Tensioner lifted up enough to slide the new gasket in. Zero issues doing it like that.
    16 S6 Prestige - Daytona Gray Pearl - Sport Package - Drivers Assistance - B&O - Black Optic - Comfort Seats - Cold Weather Package - Alcantara Headliner - Cargo Net

  3. #3
    Veteran Member Four Rings Monty23's Avatar
    Join Date
    Oct 27 2011
    AZ Member #
    83106
    My Garage
    TOYS
    Location
    Philly Suburbs

    The tool is like $20 on Amazon. I had to lift my cams up a bit to get enough room to replace the cct gaskets. That means unbolting the cams and re torquing the can bearing cap bolts to 89 in-lbs.

  4. #4
    Veteran Member Four Rings walky_talky20's Avatar
    Join Date
    Jun 30 2008
    AZ Member #
    30427
    Location
    Erie, Pennsylvania

    I have one sitting on my desk. I loan it out for a total of 4 bucks to cover the shipping. 2 bucks to ship it to you, 2 bucks to get it back to me. You keep it for as long as you need it. PM me if you're interested.
    ^Don't listen to this guy, he's not even a mechanic.
    2001 Laser Red A4 1.8TQM, 5-Speed Swapped, 4.11 Final Drive, APR 93, 2.5" Exhaust, ST Coilovers, 034 RSB, A8 Brakes Front & Rear
    2006 Passion Red Volvo V50 T5 AWD 6MT
    2000 Satin Silver Passat 1.8T FWD Wagon, Slippy Tiptronic, 15" Hubcaps
    2001 Aluminum Silver Metallic A4 Avant 1.8TQM (winter sled)

  5. #5
    Veteran Member Four Rings rockcandy's Avatar
    Join Date
    Sep 08 2009
    AZ Member #
    47490
    My Garage
    00 S4, 15 S4
    Location
    Phoenix, AZ

    Haha, figures. If you are penny pinching this bad, you're going to grow to hate your car or your going to end up with a wack S4 with things like a stub mount filled with epoxy instead of buying a good snub mount to get "firmer shifts".
    B8 S4 owner who's lost his mind building his car. Come join me!

  6. #6
    Veteran Member Four Rings somebody5788's Avatar
    Join Date
    Aug 13 2008
    AZ Member #
    31904
    Location
    Indiana

    Lol I did both of mine on my old 2.8 A4 w/o any special tools. The only thing that bugged me was not being able to torque the rear most cam bearing cap because the torque wrench didn't fit.
    -Nic

    2007 Nissan Titan - Hard wired Escort 8500 X50 | "Rigid" LED pod lights
    2006 Honda 919 - Dual Yoshimura slip on exhaust | Homelink | RAM X-Grip mount with charger
    1997 BMW 328is - Stock. Completely Stock...
    1994 Jeep Grand Cherokee - OD Green | Rough Country Long arms | Rubicon Express 4.5" springs | Bilstein 5100's

  7. #7
    Veteran Member Three Rings alm001's Avatar
    Join Date
    Dec 29 2010
    AZ Member #
    68784
    My Garage
    986
    Location
    CT

    You can sometimes get them for free from a VW/audi tech, since they come with every new tensioner, and they have a ton of them in their toolboxes.
    -Andrew

  8. #8
    Established Member Two Rings AUDI_S4_ATL's Avatar
    Join Date
    Jan 08 2010
    AZ Member #
    53119
    My Garage
    2000 Audi A4 1.8t PAST
    Location
    GR MI

    Put steady pressure on the tensioner by hand and it should go down enough to give you working room. Then use q-tips and degreaser to clean between the head and tensioner. When installing the half moon put something flat in between the chain and tensioner body to maneuver the seal into the proper place. It would probably help if you have an extra set of hands to hold the tensioner up while you install the new gasket but I did without just make sure don't force it in.

  9. #9
    Veteran Member Three Rings Matt Danger's Avatar
    Join Date
    Jun 04 2007
    AZ Member #
    18554
    My Garage
    B5 S4
    Location
    ROC NY

    Got mine $12 shipped on ebay.
    770r B5S4 home built & tuned

  10. #10
    Veteran Member Three Rings zrider91r's Avatar
    Join Date
    Jan 06 2012
    AZ Member #
    86263
    Location
    California

    i have everything, just didnt realize i NEEDED that tool.
    i have never owned anythin othe than a saab, so i am aware of all the costs for stupid parts.
    im not cheap when it comes to parts, just learning a new car is all

  11. #11
    Veteran Member Three Rings alm001's Avatar
    Join Date
    Dec 29 2010
    AZ Member #
    68784
    My Garage
    986
    Location
    CT

    irrelevant post is irrelevant.
    Last edited by alm001; 02-11-2012 at 03:33 PM.
    -Andrew

  12. #12
    Veteran Member Three Rings zrider91r's Avatar
    Join Date
    Jan 06 2012
    AZ Member #
    86263
    Location
    California

    douche^

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