
Originally Posted by
LiLS
what are the best pads that dont cause dust?
After getting f***ed by both Amazon and True Blue Parts (both shipped me brake pads which were damaged by almost non-existent packaging), I finally installed the Brembo rotors and Akebono pads this past weekend. With regard to your question, Akebono pads are considered the ultimate in performance, noise, and dust. I just had the wheels cleaned today so let's see how many days/miles it will take to see a build-up. Previously it would take about a week to see a healthy coating of brake dust and by week two it looked down right filthy. I average about 300 miles a week, mixed.
With regard to the brake job, holy shit! I booked the lift/bay for four hours and it ended up taking me six hours total (pads, rotors, brake fluid flush), and that's including me leaning on a much stronger, much younger mechanic who happened to be available and was willing to help. Fortunately the owner was understanding and was able to juggle the other customer work at the remaining two bays. Besides the brake sensor being a pain in the ass to remove (first time for me and my young apprentice, took about 10-15 minutes), an hour alone must have been spent on using a sledgehammer to knock the rotors off. After 50K miles, they were completely fused onto the hub with rust. The mechanic had never seen such resistance. I would have never been able to do this alone in one day. After three hours of just removing crap, I was exhausted. He helped me bolt everything back on. Also, due to the "unforeseen delays" (read: lack of experience with things going wrong), I didn't do any of the "good housekeeping" I had planned (like using brake cleaner to get the crud off of all the parts we removed, using brake part lubricant around the piston boots, etc).
At least it's all over for another (hopefully) 50K miles or two years, when the brake fluid flush is due. Also, despite the overruns, $500 for parts and $300 for the bay and mechanic was still worth the learning opportunity, never mind the $1500 saved by not going to the stealership.
Some tips for people trying this stuff:
- invest in a sledgehammer and penetrating oil (Kroil or PB) in case your rotors are welded onto the hub with rust (needless to say, take care not to damage the hubs or other parts around your axle, especially in the rear of the car)
- use a small flathead screwdriver to lift the "notch" of the front-left brake pad sensor carrier assembly before attempting to rotate down; this part was a PITA because until you see how it goes back in, it's hard to imagine what is needed to take it off ... I'm still cussing it out ... Google some images of what it looks like so that you'll be prepared
- the Akebono brake pad sensor had a tip with too much plastic so it stuck out from the pad too far and could not be effectively routed; I had another sensor in a backup set of Bosch QuietCast pads I ordered and it was the correct part but was broken into pieces due to poor packaging; my suggestion: order an additional OEM sensor (by itself) from a reputable seller or even from a local Audi dealer; I ended up reusing the old one as I had no viable replacement
- don't forget to plug the f***ing brake pad sensor back in; I hastily put the wheels back on, started the car and almost crapped my pants because the BRAKE indicator came on along with a graphical warning about "Brake Pads" ... once I realized that there's only one sensor on the car it dawned on me that I never plugged it in ... fortunately you don't have to take the wheel off again, just lift the car, find the two dangling cables, connect them, and rotate the connected cables back onto the carrier so that the notch clicks back into place ... done!
- the brake lines are routed through rubber grommets which click into metal brackets welded onto the suspension arms; you have to squeeze those rubber grommets out of the metal brackets so that you have more brake line slack to move the calipers around
- I hung the calipers on the top suspension arm and zip-tied them so that they wouldn't fall off while we were performing Verdi's Anvil Chorus on the rotors ...
- the brake piston tool for the rear is a MUST! It rotates the piston (which has three notches, equally spaced from each other at 120 degrees apart) while pushing it in; it's only $40-60 online and well worth it ... expect this to also take a little bit of energy and time ... unlike the front pistons where you go slow intentionally, on this one you have no option ...
- the 21mm bolts in the front needed quite a bit of force and a breaker bar to remove; the ones in the rear were next to impossible to reach and also need to "break" before you can start undoing them; before taking the rears on, invest in tools which will offer a lot of torque with not a lot of room to rotate (MAYBE a foot inside the wheel well); you'll have to get creative about getting a nice angle in there; I found that going through the suspension from the rear of the car (close to the gas tank) offered enough room to break the bolts free with a longer breaker bar but only for about a 15 degree travel; again, just enough to break them free
I can't think of anything else but feel free to PM me with questions. Good luck!
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