I got this done today. I almost didn't post about this because I am embarrassed that I initially put the relay on the wrong wire (making the arm-rest outlet switched instead of the outlet next to the ashtray). But I'm going to chalk it up to the 100 degree heat I was working in today. Yeah, that's it.
Here are the parts I used:
- 12V NO (Normally Open) automotive relay. These can be obtained from radio shack or probably a car-parts store, but I got mine from digi-key for less than $6 shipped. (Clicky)
- about 2 feet of 12-gauge insulated wire. Frankly, I'm not sure exactly what gauge my wire was, but it seemed to be about the same as the power wire that I was cutting. I used some red and some black to ease identification.
- 4 female spade connectors
- 1 U-shaped connector for the ground wire
- 3 10-12 gauge butt-end connectors
- I also used another pair of spade connectors, but I realized when I was done that this was not necessary.
- 1 mini fuse add-a-circuit. I used LittleFuse part #FHM200BP from the local Checker (Now O'Reilly) Auto store for $6.99. (Clicky)
- 1 large tie-strap (to replace the OEM one that will be broken)
- 1 smaller tie-strap for the relay wires
- Electrical tape.
Some of the parts:
Before starting on the car, you can wire up the relay. I used red wires for live wires, and black for the ground.
2 shorter lengths of red wire (about 6") with a female spade connector on one end of each. Mark one as "Outlet IN" and one as "Outlet OUT."
1 longer length of red wire (~ 1 foot) with a female spade connector on one end. Mark as "Switched Source". You can connect the other end to the add-a-circuit lead now, although I did that after wiring up the relay in the car.
1 longer black wire (~ 1 foot) with a female spade connector on one end and the U-shaped connector on the other end.
The "switched source" will go on the terminal marked as the coil source positive or high. The black/ground gets the negative/low coil terminal.
Connect the IN/OUT wires to the switched terminals on the relay. I don't think it matters which direction the outlet current goes through the relay.
After wiring it up, there is too much exposed current-carrying metal for my tastes, so I taped up the connectors individually, then tie-strapped them together and taped them all up to provide some strain-relief.
Before doing anything to the car,
disconnect the battery!
Next, you need to take the cover off the side of the dash to expose the fuse panel. Then you drop the lower dash panel.
There are just 3 bolts to remove from the panel, one on either side of the steering wheel and one just above the fuse panel. Remove the bolts, then gently pull the panel away from the dash and lower it to the floor. No need to remove the wires connected to it, but you can if you want to get it completely out of the way.

The fuse panel exposed, with the lower dash panel dropped.
Next, remove the two bolts from above and below the fuse panel to separate it from the chassis. Then pry the tabs to open the back cover of the panel. In the picture. I actually pulled the whole back cover off. I didn't break it to get it off, but it's not necessary.
Use small wire cutters to cut the plastic tie strap at the base of the panel to get more play in the wires.
Find the red wire with blue stripe going into fuse slot 34. The slots are numbered on the back, but it's pretty hard to see them. This is part of the reason why I first cut the wrong one. The one I initially cut was red with a gold stripe, and that one is for the arm rest outlet. The one for the front outlet is red with a blue stripe, and it connects to the slot smack in the middle of the block of larger fuses.
Now you need to cut that wire. Make sure you're cutting the correct wire! Strip off some of the insulation from both new ends.
Now, I think I put the relay on the source side of the circuit, which is probably not the ideal solution, but I just could not get to the other side of the fuse. It still works, but theoretically, there is more risk of non-fused shorts this way, I think.
Using the butt end connectors, (or solder and tape or other insulation if you're braver than I am with a soldering iron), connect the relay. On the wire going back into the car, connect the wire marked "outlet OUT". On the wire going to the fuse panel, connect to the wire marked "outlet IN".
Connect the black ground wire under the silver-covered nut located to the right of the fuse panel just under the steering wheel, or any other good ground location you can find.

Try not to be distracted by the extra wire patch in here from the wrong wire that I cut.
I used the smallest (3-amp) fuse that came with the add-a-circuit for the relay.
Remove the fuse from the slot for the garage door opener (I forget the number, but it's the top right corner fuse in the panel) and put it into the add-a-circuit. Then put that into the now open slot in the fuse panel, with the lead going to the right.
Make sure the connections are secure. Re-connect the battery terminals and make sure everything works as it should.
If everything works, disconnect the battery again. Pull out the add-a-circuit device, replace the tie-strap at the base of the panel, put the back cover on the fuse panel and re-install the panel into the chassis. Then thread the add-a-circuit lead back through to the front of the panel and re-insert into the panel. I used the extra spade connectors in the line from the add-a-circuit to the relay, but it's really not necessary since it's easier to just it out of the fuse panel. Also, I had to tape up that spade connection anyway to prevent it from grounding against some part of the chassis.
I just left the relay hanging under the dash. It just sits on the insulation on the dash panel - no worries there. Replace the dash panel (threading the screw to the right of the steering wheel is the hardest part of this whole thing).
Here is what it looks like after the dash panel is replaced:

Note that I tucked the wire behind the chassis so it wouldn't get pinched between the chassis and side dash cover.
Replace the side dash cover.
Reconnect the battery one last time and you're good to go. Your front power outlet is now switched.
Wow. It took me longer to write this up than to do the work, I think.
If anyone else does this, please let me know so I don't assume this was all a waste. :)
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