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  1. #1
    Senior Member Three Rings
    Join Date
    Mar 22 2010
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    56464
    My Garage
    03 SILVERADO SS TOO MANY PARTS TO LIST, 2001 SUBARU OUTBACK (ONLY ECONOMICAL CAR)
    Location
    Salisbury NC

    polyurethane front sway bar bushings?

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    i recently bought and aftermarket rear sway bar which comes with the polyurethane bushings. my research showed that our cars really only need the rear bar. since the rear bar stiffness can be roughly 160% over stock and an aftermarket front sway is likely about 40% i figured if i can simply find urthane bushings this will also increase the stiffness of the front bar but at 1/5 the cost. the only thing i can find are powerflex bushings which i know nothing of and they dont appear to be the black graphite impregnated ones (no squeeking). does anyone know of any aftermarket ones? i have also likes energy suspension products. if anyone knows the diameter of the stock front sway bar do you think you can just cross reference that to an energy suspension one? from what i have read the sway bar sizes are 25 27 and 29 mm. if anyone can help me with this it would be greatly appreciated. thanks in advance...

  2. #2
    Veteran Member Three Rings
    Join Date
    Apr 11 2008
    AZ Member #
    27597
    My Garage
    00 s4 90 crx
    Location
    High Point, NC

    Urethane bushings wont increase the stiffness of the bar, itll just make it more consistant throughout the suspension stroke. I dont know of any companies that make them though.

    Are you sure you really need more bar in the front? Whats the rest of the suspension setup? If it isnt up to the task then adding new sways wont do much other than putting mroe stress on accompanying suspension parts/bushings.
    2000 Brilliant Black S4
    -DNA Catback, Piggies, Darintake w/ITG panel filter, 710n's, 034 TBB, 034 F hose, Vast clutch, JHM shifter & bushings, Vogtland/Koni's, Hotchkis Sways, ECS 12.5mm spacers

    2010 Honda Civic Ex Sport Auto
    -Stock daily driver/panty dropper

    2014 Fiat 500 Sport
    -Stock cone dodger for now. Suspension coming soon.

  3. #3
    Senior Member Two Rings zakario's Avatar
    Join Date
    Mar 19 2009
    AZ Member #
    40084
    My Garage
    2001 pearl S4 6 spd, e36 M3
    Location
    Albuquerque NM

    What I got from his ramble was that the front bar is good enough, he just wants to tighten it up a bit. How would adding larger sways be harmful? Any added stress would be taken up by sways and not other components .

    OP- get this http://www.034motorsport.com/chassis...rs2-p-554.html

    and this http://www.modbargains.com/_e/Suspen...S4_Quattro.htm

    Powerflex is quality. I have their bushings on my 540i.

  4. #4
    Senior Member Three Rings
    Join Date
    Mar 22 2010
    AZ Member #
    56464
    My Garage
    03 SILVERADO SS TOO MANY PARTS TO LIST, 2001 SUBARU OUTBACK (ONLY ECONOMICAL CAR)
    Location
    Salisbury NC

    suspension is mtm springs and bilstein sport struts. I got the ecs coilover kit enroute as we speak. New rear sway bar and that's why I wanted to add urethane bushings to the front bar. By doing this it tightens everything up and acts like you put a larger diameter bar on. The rubber has alot of give while the car is in turns...

  5. #5
    Veteran Member Four Rings
    Join Date
    Apr 07 2011
    AZ Member #
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    Home of the mighty beaver

    ive run these and the steering sharpened up noticeably. And this was on a floaty old GM.

  6. #6
    Veteran Member Three Rings
    Join Date
    Apr 11 2008
    AZ Member #
    27597
    My Garage
    00 s4 90 crx
    Location
    High Point, NC

    Quote Originally Posted by zakario View Post
    How would adding larger sways be harmful? Any added stress would be taken up by sways and not other components .
    If he doesnt have the suspension and tire setup to take advantage of the stiffer sways then the added stress/loaded energy will travel through the end links and into the suspension. By design, the sway bar itself will do little in absorbing stress and its actually meant to distribute that stress(in the form of loaded energy) throughout the rest of the suspension. This added stress usually shows up in the form of busted/worn bushings, bearings, and joints. Keep in mind that your suspension setup is a dynamic system and each component effects the action of the next. Strengthening one part of it will usually add stress to other parts.
    2000 Brilliant Black S4
    -DNA Catback, Piggies, Darintake w/ITG panel filter, 710n's, 034 TBB, 034 F hose, Vast clutch, JHM shifter & bushings, Vogtland/Koni's, Hotchkis Sways, ECS 12.5mm spacers

    2010 Honda Civic Ex Sport Auto
    -Stock daily driver/panty dropper

    2014 Fiat 500 Sport
    -Stock cone dodger for now. Suspension coming soon.

  7. #7
    Veteran Member Three Rings
    Join Date
    Apr 11 2008
    AZ Member #
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    My Garage
    00 s4 90 crx
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    High Point, NC

    Quote Originally Posted by twiztids4 View Post
    suspension is mtm springs and bilstein sport struts. I got the ecs coilover kit enroute as we speak. New rear sway bar and that's why I wanted to add urethane bushings to the front bar. By doing this it tightens everything up and acts like you put a larger diameter bar on. The rubber has alot of give while the car is in turns...
    Like i said before, adding urethane bushings wont make your car feel like it has bigger sways. What it will do is eliminate the side load on the endlinks and allow the normal "spring" reflex action of the sway to do its job faster, which will usually be most noticeable by the better bite from initial turn in. In the stock setup the rubber bushings and weak end links will flex and absorb some of the energy from the sway bar, which sort of numbs its performance. If i were you id try to find some upgraded end links which will most likely come with urethane bushings. Doing this will give you more of an upgraded sway bar feeling since youll be eliminating two things that can absorb the energy from the stock bar.
    2000 Brilliant Black S4
    -DNA Catback, Piggies, Darintake w/ITG panel filter, 710n's, 034 TBB, 034 F hose, Vast clutch, JHM shifter & bushings, Vogtland/Koni's, Hotchkis Sways, ECS 12.5mm spacers

    2010 Honda Civic Ex Sport Auto
    -Stock daily driver/panty dropper

    2014 Fiat 500 Sport
    -Stock cone dodger for now. Suspension coming soon.

  8. #8
    Senior Member Two Rings EuroFreak's Avatar
    Join Date
    Jun 08 2009
    AZ Member #
    43497
    Location
    Left Coast

    Quote Originally Posted by sCeRaXn View Post
    Like i said before, adding urethane bushings wont make your car feel like it has bigger sways. What it will do is eliminate the side load on the endlinks and allow the normal "spring" reflex action of the sway to do its job faster, which will usually be most noticeable by the better bite from initial turn in. In the stock setup the rubber bushings and weak end links will flex and absorb some of the energy from the sway bar, which sort of numbs its performance. If i were you id try to find some upgraded end links which will most likely come with urethane bushings. Doing this will give you more of an upgraded sway bar feeling since youll be eliminating two things that can absorb the energy from the stock bar.
    Agreed.

  9. #9
    Veteran Member Four Rings christianb5s4's Avatar
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    Aug 24 2014
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    277489
    Location
    Newport Beach, CA

    All, wanted to bump this up since I couldn't find any reviews. I'm going to be replacing my front and rear sway bar bushings, wanted to get these powerflex bushings but wanted to see if anyone has experience with them first.

    https://www.ecstuning.com/Audi-B5_S4...ont/ES2650211/
    Imola 2001 Stage 3 S4: 324K - 157mph 1/2 mile - 543whp/530ftlbs Mustang Dyno - Built BEL Block - RS4 cams/intake - TTE600s - Ringer Racing Stage 5 - Etspec - SRM V3 Intercoolers - AA built trans - 4:1 Diff - Vast cooler - JHM Trio - 034 - H&R Coilovers - OZ Racing - SRM/SSAC exhaust
    2024 M3 Comp xDrive
    2016 A6 prestige w/ s-line, APR Stg 1, Melen TCU, PS4S, valcona S6 interior parts

  10. #10
    Veteran Member Four Rings christianb5s4's Avatar
    Join Date
    Aug 24 2014
    AZ Member #
    277489
    Location
    Newport Beach, CA

    Anyone?
    Imola 2001 Stage 3 S4: 324K - 157mph 1/2 mile - 543whp/530ftlbs Mustang Dyno - Built BEL Block - RS4 cams/intake - TTE600s - Ringer Racing Stage 5 - Etspec - SRM V3 Intercoolers - AA built trans - 4:1 Diff - Vast cooler - JHM Trio - 034 - H&R Coilovers - OZ Racing - SRM/SSAC exhaust
    2024 M3 Comp xDrive
    2016 A6 prestige w/ s-line, APR Stg 1, Melen TCU, PS4S, valcona S6 interior parts

  11. #11
    Veteran Member Four Rings zillarob's Avatar
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    Nov 16 2010
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    2kS4, 84gli, 84caddy dsl
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    WetSide, WA

    I would guess squeaky mofos that dont last as long as oem, like many other pu bushings
    There are only 2 things needed to make an Audi work properly - Duct tape and WD40. If it moves and it shouldn't - Duct tape. If it doesn’t move and it should - WD40.

  12. #12
    Veteran Member Four Rings christianb5s4's Avatar
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    Quote Originally Posted by zillarob View Post
    I would guess squeaky mofos that dont last as long as oem, like many other pu bushings
    Ha, I've seen mixed reviews after looking through the forums. Need to replace the bushings so figured I'd see if I could upgrade while I'm in there, would love to have stiffer bushings.
    Imola 2001 Stage 3 S4: 324K - 157mph 1/2 mile - 543whp/530ftlbs Mustang Dyno - Built BEL Block - RS4 cams/intake - TTE600s - Ringer Racing Stage 5 - Etspec - SRM V3 Intercoolers - AA built trans - 4:1 Diff - Vast cooler - JHM Trio - 034 - H&R Coilovers - OZ Racing - SRM/SSAC exhaust
    2024 M3 Comp xDrive
    2016 A6 prestige w/ s-line, APR Stg 1, Melen TCU, PS4S, valcona S6 interior parts

  13. #13
    Veteran Member Three Rings
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    May 29 2010
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    2004 Audi S4, 2008 Audi RS4 Ti
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    Phildelphia / Auckland

    Probably beyond the point of being useful anymore but it’s still a good idea to document it for posterity.

    I purchased The Powerflex black front sway bar bushings for my 2008 Audi RS4. I purchased them from ecs tuning. Purchase and delivery was seamless. I didn’t need them in any hurry so they arrived during the weekdays after ordering the weekend prior.

    Test fit consisted of removing the Swaybar chassis bracket by removing the pair of 16mm lock nuts on each side then allowing the bar to hinge down. Disconnecting the Endlinks was not required although I have the 034 MS Endlinks which allows the joint to rotate independently.

    I placed the bushing into the bracket with the split side facing away from the bracket. It doesn’t drop in easily because the two shapes are not complimentary. I had to push and hold the bushing into the bracket which elongates the ID of the bushing while tightening the ID in the perpendicular direction.

    I stopped there and decided I didn’t want to use them because the bar would bind in the bushings.
    2008 Audi RS4 Ti Mugello Blue / Ebony
    2004 Audi S4 6MT Saloon Brilliant Black / Ebony
    2012 Lexus CT200h

  14. #14
    Veteran Member Four Rings
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    Nov 04 2013
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    stg 3 widebody, 1990 miata, '05 gsxr 1000
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    Larger FSB increases initial turnin response, but will hurt over overall balance, rotation, and therefore speed. you can get this same benefit by getting stiffer overall, especially on low speed compression range (dampers). Poly bushings in general have not performed as advertised/expected in my experience. they fall apart, squeek, and or bind.

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