I blew up 5 rev.R coilpacks (CP) and now run a new set of the new rev. D CP. I have been getting misfires when running more than 18psi of boost and I am able to consistently reproduce the issue on the street. Trying to hit 25psi made the ran shake like a washing machine, I get a blinking CEL and if I back off the boost the car runs fine and the CP are still working. While I call the symptom a misfire we believe it is the spark blowing out.
The last time I encountered this situation I replaced the rev. R CP with 4 red top CP from a B6 3.0v6 and took the wagon for a drive. When I got into boost the car would misfire and hesitate as if it is running out of breath, I tried to do 3 pulls and the car wouldn't get into boost. I pop out the red top CP and replace them with the rev. R and the car ran great and held 22psi of boost as expected. This test proved that there is a difference between the red top and black CP.
This weekend on the way to Audiexpo I did a few pulls on the highway and reproduced the symptoms as expected, but I found the more I pushed the car the less boost it would take to make it misfire. Started at 18psi, then dropped to 16psi and then the threshold settled down at 15psi. I'm guessing the OEM CP heating up too much is the issue for this.
Today I had the Okada Plasma CP installed and I am running the bolt down version instead of the push in style CP. Okada tells me that the bolt down version makes 30% more spark than the push down version and this is reflected with a small increase in price.
The Okada CP does not seat down perfectly as the rubber end that goes over the spark plug is a bit too long. So we took off a bit of the end, installed the supplied gasket and bolted them down.
I fired up the car and it idled as I expected and took it for a drive back to the US to see how the car would react. So I set the boost to 18psi, went WOT and expected the car to misfire and was very surprised that it did not. I did 3 more pulls and the car felt solid, gauge registered 18psi and rock steady 12AFR.
I turned up the boost to 20psi and got the same result, turned the boost to 25psi and the car ran without any problems. A solid 12AFR was being registered for all the pulls.
Conclusion: The Okada CP works as advertised.
They state that their product makes more spark and on this first direct swap out test it is true, just how much more output I am getting I have no idea but I do know that the misfiring/spark blow out issue is now gone.
Okada website is here: http://www.okadaprojects.com/usa/products_direct.htm
If you are interested in purchasing a set please let me know.
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