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  1. #1
    Veteran Member Four Rings A4 Moda's Avatar
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    What is the purpose of the N112 valve?

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    according to this picture



    The "after simplification" picture on the right side,

    the Crankcase breather goes from

    Crankcase -- > Atmohsphere

    But it's also connected to the N112.

    What's the direction of flow here? N112 --> then Crankcase --> then both out the dump (to exhaust or intake)?

    I have no freaking clue what the N112 does in this instance.


    #2: the Pancake valve (PCV) that works with the crankcase breather hose. What's it's purpose? Does it stay shut under vacuum(idle) ? And open when positive crankcase vapors are exerted on it?



    Bottom line: I'm trying to remove, Suction jet pump ONLY, and I'm trying to figure out which way the check valves restrict air, so that I can leave 1 -2 in there for each independent connection.

    Thanks
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  2. #2
    Veteran Member Four Rings old guy's Avatar
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    Re: What is the purpose of the N112 valve?

    The N112 is the on/off switch for the combi valve. During a cold start the ECU activates the N112 which in turn provides a vacuum signal to the combi valve. The combi valve opens up and lets air into the exhaust as supplied from the SAI pump. If you follow the line from the N112 closely you will see that it is connected to the vacuum canister. the side connection on the line to the vacuum canister is the vacuum source for charging the canister.

    What you are calling a pancake valve is actually the crankcase breather pressure regulating valve. It allows regulated air flow in both directions. Under vacuum conditions it allows clean air to enter the block and exit through the PCV Crankcase breather (#13 on the diagram). Under boost conditions it allows air flow out of the block through the TIP connection.

    Here is an explanation based on the AWV motor but the AMB functions essentially the same way.

    Last edited by old guy; 08-22-2009 at 05:35 AM.
    '03 A4 5-MT Motoza tuned Frankenturbo F21L With full supporting mods. Sold (and missed dearly).
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  3. #3
    Veteran Member Four Rings dougyfresh's Avatar
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    Re: What is the purpose of the N112 valve?

    Quote Originally Posted by A4 Moda View Post
    according to this picture

    Whomever drew that right side chart is incorrect. The line going from the intake manifold to the brake booster should NOT be connected to the crankcase breathing system unless you continue to use the 'suction pump'.

    I have a single line going from the IM to a check valve to the brake booster.

    Another line from the IM going to the DV and N75.

    Then I have a crankcase breather line going from the block to a 'T' joining in with the valve cover. That line then goes to a filtered catch can. There is then a line going from the filtered catch can to my exhaust.
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  4. #4
    Veteran Member Four Rings old guy's Avatar
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    Re: What is the purpose of the N112 valve?

    Good morning Doug! If you look real close at the line going to the brake booster you will see that it goes over the breather tube line rather than intersecting with it. The drawing isn't real clear.
    '03 A4 5-MT Motoza tuned Frankenturbo F21L With full supporting mods. Sold (and missed dearly).
    '13 A5 6-MT Needs more Fun Stuff: Neuspeed PM / 3.0 TDI Intercooler / H&R OE Sport Springs / Bilstein B8 Shocks / TyrolSport Brake Stiffeners / ECS Short Shifter / S5 Side Skirts / RS Grille

  5. #5
    Veteran Member Four Rings A4 Moda's Avatar
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    Re: What is the purpose of the N112 valve?

    Thank you. That was a perfect explanation. Turns out, it was completely my fault. I misread the picture. What I was calling N112 is actually the Crank case breather vent.

    I'm trying to remove the suction jet pump from the car. With it's million check valves, i have more than enough leaks to compromise my system.

    My question is, if I run one single line between the brake booster and the intake manifold, Which was is the air actually flowing? How will I orient the check valve?

    Quote Originally Posted by old guy View Post
    The N112 is the on/off switch for the combi valve. During a cold start the ECU activates the N112 which in turn provides a vacuum signal to the combi valve. The combi valve opens up and lets air into the exhaust as supplied from the SAI pump. If you follow the line from the N112 closely you will see that it is connected to the vacuum canister. the side connection on the line to the vacuum canister is the vacuum source for charging the canister.

    What you are calling a pancake valve is actually the crankcase breather pressure regulating valve. It allows regulated air flow in both directions. Under vacuum conditions it allows clean air to enter the block and exit through the PCV Crankcase breather (#13 on the diagram). Under boost conditions it allows air flow out of the block through the TIP connection.

    Here is an explanation based on the AWV motor but the AMB functions essentially the same way.

    Eurocode TINY Turbo GT71R Eliminator:: REVO Tuning::
    2003 1.8T
    Eliminator||Carbonio V2||ATP EXhaust Manifold ||Neuspeed TIP (Eurocode)||JOE P MBC @ 22PSI B9- Timing 5||Custom 3" Exhaust||Mangaflow Mufflers|| Revo||Reiger||Boser hood||S4 Bixenon Ecodes||LED Tails||Eibach Coilovers||

  6. #6
    Veteran Member Four Rings A4 Moda's Avatar
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    Re: What is the purpose of the N112 valve?

    Doug,

    Under vacuum though, doesn't the engine draw air through the Pancake valve into the crankcase? And then under boost the TIP will suck the crankcase vapors through the breather tube and back through the turbo.

    But with your current setup, wouldn't your car be drawing exhaust gases while it's idling?




    Quote Originally Posted by dougyfresh View Post
    Whomever drew that right side chart is incorrect. The line going from the intake manifold to the brake booster should NOT be connected to the crankcase breathing system unless you continue to use the 'suction pump'.

    I have a single line going from the IM to a check valve to the brake booster.

    Another line from the IM going to the DV and N75.

    Then I have a crankcase breather line going from the block to a 'T' joining in with the valve cover. That line then goes to a filtered catch can. There is then a line going from the filtered catch can to my exhaust.
    Eurocode TINY Turbo GT71R Eliminator:: REVO Tuning::
    2003 1.8T
    Eliminator||Carbonio V2||ATP EXhaust Manifold ||Neuspeed TIP (Eurocode)||JOE P MBC @ 22PSI B9- Timing 5||Custom 3" Exhaust||Mangaflow Mufflers|| Revo||Reiger||Boser hood||S4 Bixenon Ecodes||LED Tails||Eibach Coilovers||

  7. #7
    Veteran Member Four Rings old guy's Avatar
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    Re: What is the purpose of the N112 valve?

    Quote Originally Posted by A4 Moda View Post
    My question is, if I run one single line between the brake booster and the intake manifold, Which was is the air actually flowing? How will I orient the check valve?
    You want the flow to go toward the manifold so you can maintain a vacuum in the brake vacuum booster.
    '03 A4 5-MT Motoza tuned Frankenturbo F21L With full supporting mods. Sold (and missed dearly).
    '13 A5 6-MT Needs more Fun Stuff: Neuspeed PM / 3.0 TDI Intercooler / H&R OE Sport Springs / Bilstein B8 Shocks / TyrolSport Brake Stiffeners / ECS Short Shifter / S5 Side Skirts / RS Grille

  8. #8
    Veteran Member Four Rings old guy's Avatar
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    Re: What is the purpose of the N112 valve?

    Quote Originally Posted by A4 Moda View Post
    Doug,

    Under vacuum though, doesn't the engine draw air through the Pancake valve into the crankcase? And then under boost the TIP will suck the crankcase vapors through the breather tube and back through the turbo.

    But with your current setup, wouldn't your car be drawing exhaust gases while it's idling?
    It won't as long as there is no manifold vacuum line connected to the block breather lines. The manifold vacuum is what draws fresh air into the block via the pressure regulating valve.
    '03 A4 5-MT Motoza tuned Frankenturbo F21L With full supporting mods. Sold (and missed dearly).
    '13 A5 6-MT Needs more Fun Stuff: Neuspeed PM / 3.0 TDI Intercooler / H&R OE Sport Springs / Bilstein B8 Shocks / TyrolSport Brake Stiffeners / ECS Short Shifter / S5 Side Skirts / RS Grille

  9. #9
    Veteran Member Four Rings dougyfresh's Avatar
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    Re: What is the purpose of the N112 valve?

    Quote Originally Posted by old guy View Post
    Good morning Doug! If you look real close at the line going to the brake booster you will see that it goes over the breather tube line rather than intersecting with it. The drawing isn't real clear.
    Good Evening Fletcher. You are right. It appears that the diagram shows two different lines. My eyes were not open yet. I am sure the original post which contained that diagram specified its not part of the crankcase system but the image alone is kind of misleading pending the users interpretation.

    I found out today that even Valeo SMFW OEM replacement clutches can get the stack height wrong . My friend, who's car it was, was not happy but we came to a good resolution. Why can't manufacturers get anything done correctly?




    Quote Originally Posted by A4 Moda View Post
    Doug,

    Under vacuum though, doesn't the engine draw air through the Pancake valve into the crankcase? And then under boost the TIP will suck the crankcase vapors through the breather tube and back through the turbo.

    But with your current setup, wouldn't your car be drawing exhaust gases while it's idling?
    I failed to mention that I have a check valve welded onto the downpipe so nothing can go up the lines towards the engine. Only gases can go out of the lines into the exhaust stream of the car.
    -Doug
    2002 A4 Avant EPL tuned 2.7T K04 6spd

  10. #10
    Registered User Four Rings greg@podi.ca's Avatar
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    Re: What is the purpose of the N112 valve?

    If I'm not mistaken, the brake booster has an internal check valve, so you do not NEED to put another one inline.

    Am I correct Oldguy?

  11. #11
    Registered User Four Rings greg@podi.ca's Avatar
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    Re: What is the purpose of the N112 valve?

    ^^ Can anyone confirm this?

  12. #12
    Veteran Member Four Rings jpulll's Avatar
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    Quote Originally Posted by [email protected] View Post
    ^^ Can anyone confirm this?
    I wish someone confirmed this lol

  13. #13
    Veteran Member Four Rings diagnosticator's Avatar
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    Quote Originally Posted by jpulll View Post
    I wish someone confirmed this lol
    It is not clear what you want clarification for.
    Vorsprung durch Technik

  14. #14
    Veteran Member Three Rings Let it snow's Avatar
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    The brake booster does not have an internal check valve. The factory hose going to the brake booster is where the check valve is located.

  15. #15
    Veteran Member Four Rings old guy's Avatar
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    Quote Originally Posted by [email protected] View Post
    If I'm not mistaken, the brake booster has an internal check valve, so you do not NEED to put another one inline.

    Am I correct Oldguy?
    The brake booster does not have an internal check valve. It has a vacuum passage that connects either side of the diaphragm and an atmospheric vent. When you press the brake pedal the vacuum passage closes and the vent to atmosphere opens. This puts all the vacuum on one side of the diaphragm and assists the pedal pressure to help stop the vehicle.

    If you remove the SJP you should most certainly add a check valve. Otherwise you can apply a boost signal to the diaphragm instead of a vacuum signal if you press the brake pedal any at all while the manifold is under boost. I doubt that is very healthy for the brake vacuum booster.

    And yes I am aware that the question was asked 6 years ago. Sometimes I am a little slow.....

  16. #16
    Veteran Member Four Rings walky_talky20's Avatar
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    On my B5, there exists a check valve in the OEM hard line that goes in between the brake booster and the false firewall. I'm not sure if that is true for every configuration, but in my case, the check valve function of the SJP was redundant. Upon deleting it, I did not replace it with another.

    Redundancy would not be a bad idea though. These are your brakes, after all! If I had to choose a valve to install, I'd probably favor a booster check valve of full metal construction from an older Toyota (like an 85-95 Toyota Hilux).
    ^Don't listen to this guy, he's not even a mechanic.
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  17. #17
    Veteran Member Four Rings Turbavanttro's Avatar
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    Walky is right. The B5 1.8T brake booster to IM line has an integrated check valve. Perfect OEM part for those who remove the SJP from their B6.
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