Unfortunately the torque converters used with the 5HP-19 (01V) transmission were a common problem. Though the problem was mainly isolated to the 01 - 02 model year cars. There was a manufacturing defect with ZF (the company who makes this transmission) which seemed to affect mostly just the 01 - 02 model year cars. There is a new updated torque converter to cure the issue. An 04 model should have already have the latest updated converter but I have heard of a few isolated cases where even the new updated converters fail as well.
The issue is a small seal inside the converter, which is supossed to hold hydraulic pressure to lock the clutch inside the converter under certain driving conditions, will fail and the clutch won't lock up. There is a Service Bulletin about this.
Driving around with this issue will ultimately lead to transmission failure as the fluid gets contaminated with excessive clutch particles (since it slips when it's supossed to be locked). Though, with 66K on the ticker, it needs service soon anyways.
The cost of the torque converter itself ranges anywhere form 950 - 1200 green jelly beans. Don't waste your time and money with aftermarket or "rebuilt" torque converters in this case. By the time you add up the converter, 9 - 10 liters of fluid (should be about 10 liters since 2.7T A6's have a secondary tranny cooler also), pan gasket, filter, other misc. parts, labor and tax, it quickly gets to be well over 2 grand. Soooo, in the real world and considering how long it really takes to do this job (not 12 hours like "book time), 3200 sounds a bit ambitious, even for a 2.7T car.
Did they include any other "little thing" with that estimate???
After the repair, you'll notice a slight improvement in mpg and slightly better throttle response mainly at highway speeds, well, not so much throttle response but rather better response in power transfer to the wheels........
Also, after the repair, set the transmission coding to 01032 instead of 01002. Think of it as the "Dynamic Sport Mode" that Audi/VW will never admit can be set on US/CDN market cars. It's not a huge improvement. The car will finally shift the way it should. Some people may know about the "Paul Waterloo's A8 trans coding tweak". It actually works for most all 5HP-19 and 5hp-24 trans controllers with tip tronic. Though, controllers using the 7 digit coding like yours should be being an 04 (0001032) seem to be real "finicky" to accept the coding change. Sometimes you just have to try several times using the latest vagcom version or beta version................
blah blah blah
sorry to be so long winded
good luck
C
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