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  1. #1
    Registered Member One Ring
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    Minor Frame damage... possible repair? *pic*

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    so what do you think, can i get it close enough to straight so when the bumper goes back on it doesn't look like shit if i use a heavy duty come-a-long, a lever of some sort, a large tree, and a hammer? Or do i need a body shop to get this straight? Cause I'm very tired of waiting for my body shop guy to come and pick up the car and I really don't want to spend alot of money.

  2. #2
    Veteran Member Three Rings
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    Re: Minor Frame damage... possible repair? *pic*

    I know nothing about body work so I say take it in
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  3. #3
    Senior Member Three Rings PoormansA4's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    I probably wouldn't fuck around with stuff like that even tho it isnt that bad
    For sale

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  4. #4
    Audizine Senior Editor Four Rings Richard's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    find a local frame streightener....do not attempt to do this yourself.
    Project: 2019 Audi e tron Edition One Prestige, Daytona Grey
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  5. #5
    Veteran Member Four Rings jrock's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    ^ What he said!!

  6. #6
    Veteran Member Four Rings biketsai's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    I wonder what the process entails, and the cost!
    BetaAlphaTau Member #12
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  7. #7
    Veteran Member Four Rings somebody5788's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Problem is the frame damage most likely goes deeper then meets the eye. If it bent that part that much what about the part where that bar connects? Just getting the frame straightened is honestly not even that expensive compared to body work.
    -Nic

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  8. #8
    Veteran Member Four Rings onemoremile's Avatar
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    99.5 A4 Avant, 01 allroad
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    Re: Minor Frame damage... possible repair? *pic*

    That will probably need a frame rack. If you try using a tree and come-a-long your car will just slide bit by bit towards the tree.
    Jim

    We cannot achieve the future by being timid. It requires aggressive imagination.

    I Do Werk.

  9. #9
    Veteran Member Four Rings somebody5788's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Quote Originally Posted by onemoremile View Post
    That will probably need a frame rack. If you try using a tree and come-a-long your car will just slide bit by bit towards the tree.
    I have had success on old junk cars w/ a chain and bolting the chain to the part then yanking really hard w/ our Jeep hahaha.... I don't recommend this method.
    -Nic

    2007 Nissan Titan - Hard wired Escort 8500 X50 | "Rigid" LED pod lights
    2006 Honda 919 - Dual Yoshimura slip on exhaust | Homelink | RAM X-Grip mount with charger
    1997 BMW 328is - Stock. Completely Stock...
    1994 Jeep Grand Cherokee - OD Green | Rough Country Long arms | Rubicon Express 4.5" springs | Bilstein 5100's

  10. #10
    Veteran Member Four Rings onemoremile's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Quote Originally Posted by biketsai View Post
    I wonder what the process entails, and the cost!
    Secure the car on the rack
    Take measurements and compare to database's nominal measurement.
    Pull on bent part.
    Measure, compare, pull, measure, compare, etc.

    Frame racks look a little like boxing rings with a winch for a turnbuckle. My car had similar damage but about twice the deflection. It was about 2-300 to have it pulled straight.

    Jim

    We cannot achieve the future by being timid. It requires aggressive imagination.

    I Do Werk.

  11. #11
    Veteran Member Four Rings dcampana's Avatar
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    04 Allroad, 01a41.8Q
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    Re: Minor Frame damage... possible repair? *pic*

    when it comes to frame damage you would be amazed at what 2 mm off can do to the tracking of the car. leave it to the professionals. As Jim says, you need a frame rack for this one... make sure its 100% straight. Also the fact that its a main rail can cause deficiencies if involved in another crash...
    my ride: 2001 A4qtm... 2871r, 440cc, 3 bar, turbo xs dv, custom 3" exhaust, test pipe, Cm fx400 billet LWFW...
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    Timing belts, clutches, and all done in the North Bay. Pm me.

  12. #12
    Established Member Two Rings AWD Mike's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    I concur.

    I thought I had bent my frame straight on my last car after the accident, sure enough, although it looked straight, it was not even close.

    Take it to a reputable place.

  13. #13
    Veteran Member Four Rings biketsai's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Any pics on the damage on your car?
    BetaAlphaTau Member #12
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  14. #14
    Registered Member One Ring
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    Re: Minor Frame damage... possible repair? *pic*

    Yup, forgot to take them when i first got the car home. The hammer was there cause i fixin things...

  15. #15
    Established Member Two Rings SevakTM's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    this needs to be set up and measured... if u pull it the frame too much there is ultimatley no way to fix it 100 % as it was before
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  16. #16
    Senior Member Three Rings ed1380's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    had that on both frame rails. chained the rear to a tree. winch from various points on the bumper shock to the bobcat. heat then winch some and heat some more. repeat. alot easier with 2 people. i have a b5.5 passat i can take measurements from if you need

  17. #17
    Veteran Member Four Rings arorem's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    That method is probably going to end up destroying the bumper shock. Try to track down a frame rack.

  18. #18
    Veteran Member Four Rings ghost6303's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    yea this is something you absolutely cannot do with a tree a chain a torch and a bobcat.

  19. #19
    Veteran Member Four Rings onemoremile's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Quote Originally Posted by arorem View Post
    That method is probably going to end up destroying the bumper shock. Try to track down a frame rack.
    You do it with the bumper shock removed.

    I've got extras if anyone needs a couple anyway.
    Jim

    We cannot achieve the future by being timid. It requires aggressive imagination.

    I Do Werk.

  20. #20
    Senior Member Three Rings ed1380's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    yea this is something you absolutely cannot do with a tree a chain a torch and a bobcat.
    say what you want. thats what i did. of course it didnt happen in one day and the bumper shock was already damaged. it was needed for lateral force. and i had another vehicle just like it for measurements. its pretty much 99.9% to factory specs
    Last edited by ed1380; 06-24-2009 at 10:10 PM.

  21. #21
    Veteran Member Four Rings biketsai's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Quote Originally Posted by ed1380 View Post
    say what you want. thats what i did. of course it didnt happen in one day and the bumper shock was already damaged. it was needed for lateral force. and i had abother vehicle just like it for measurements. its pretty much 99.9% to factory specs
    Lol, tree.
    BetaAlphaTau Member #12
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  22. #22
    Established Member Two Rings
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    Re: Minor Frame damage... possible repair? *pic*

    fuck it use the tree its way more fun!

  23. #23
    Senior Member Three Rings ed1380's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    yall might be laughing at me but i know it was done right. not halfassed by someone at the shop. ive been around the auto repair scene for a while

  24. #24
    Veteran Member Four Rings dcampana's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    but you did say it is 99.9% at stock spec. i persoanlly would take to a reputable shop that gurantees the work to be back to 100% stock. that .1% can make a big difference on the drivability, the impacts (should a crash happen), tires, braking, ect... sometimes saving money upfront causes more in the future....

    just my opinion...
    my ride: 2001 A4qtm... 2871r, 440cc, 3 bar, turbo xs dv, custom 3" exhaust, test pipe, Cm fx400 billet LWFW...
    2004 AR... stage 1 DAZ tune
    Timing belts, clutches, and all done in the North Bay. Pm me.

  25. #25
    Senior Member Three Rings ed1380's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    yeah and germ-x kills 99.9% of germs too. that seams good enough

  26. #26
    Established Member Two Rings SlipAngle's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    I had a 97' that was involved in an accident before I bought it. About 4" had been cut off the supports and new 4" sections welded on.

    That would be the best way.

  27. #27
    Veteran Member Four Rings biketsai's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Quote Originally Posted by SlipAngle View Post
    I had a 97' that was involved in an accident before I bought it. About 4" had been cut off the supports and new 4" sections welded on.

    That would be the best way.
    I like the idea of that, but I wonder what would be stronger. Pulling it back out? Or welding a new piece. Welding a new piece seems easier.
    BetaAlphaTau Member #12
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  28. #28
    Veteran Member Four Rings dcampana's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Quote Originally Posted by ed1380 View Post
    yeah and germ-x kills 99.9% of germs too. that seams good enough

    yeah true to a degree.

    whatever works for you, eh?
    my ride: 2001 A4qtm... 2871r, 440cc, 3 bar, turbo xs dv, custom 3" exhaust, test pipe, Cm fx400 billet LWFW...
    2004 AR... stage 1 DAZ tune
    Timing belts, clutches, and all done in the North Bay. Pm me.

  29. #29
    Veteran Member Three Rings stormscr3's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Quote Originally Posted by ed1380 View Post
    yeah and germ-x kills 99.9% of germs too. that seams good enough
    HAHA Damn Straight

  30. #30
    Veteran Member Four Rings biketsai's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Quote Originally Posted by ed1380 View Post
    yeah and germ-x kills 99.9% of germs too. that seams good enough
    However, there is a reason why it is 99.9%. C'mon guys, its simple science.
    BetaAlphaTau Member #12
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  31. #31
    Veteran Member Four Rings onemoremile's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    You are better off pulling it then welding in new pieces. They crumple because they are supposed to. Anything stronger won't dissipate the loads as intended in an accident. That looks like an easy job for a body or frame shop. It is probably quicker and easier to pull it then to cut and weld accurately.
    Jim

    We cannot achieve the future by being timid. It requires aggressive imagination.

    I Do Werk.

  32. #32
    Senior Member Three Rings ed1380's Avatar
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    Re: Minor Frame damage... possible repair? *pic*

    Quote Originally Posted by dcampana View Post
    yeah true to a degree.

    whatever works for you, eh?
    yeah even factory spec is allowed to be off by a couple millimeters

    worked great and saved loads of cash
    Last edited by ed1380; 06-25-2009 at 09:24 PM.

  33. #33
    Active Member One Ring
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    I'm in a similar situation with my frame being like that. I have it on a frame machine but they can't locate the original measurements. Does anyone have them so I can relay the message lol

  34. #34
    Veteran Member Four Rings walky_talky20's Avatar
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    Just pull till it looks "a'ight".



    (Sorry, can't help with factory measurements. All I've got are jokes).
    ^Don't listen to this guy, he's not even a mechanic.
    2001 Laser Red A4 1.8TQM, 5-Speed Swapped, 4.11 Final Drive, APR 93, 2.5" Exhaust, ST Coilovers, 034 RSB, A8 Brakes Front & Rear
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  35. #35
    Active Member One Ring
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    Quote Originally Posted by walky_talky20 View Post
    Just pull till it looks "a'ight".



    (Sorry, can't help with factory measurements. All I've got are jokes).
    Do you think the Bentley book will have them?

  36. #36
    Veteran Member Four Rings walky_talky20's Avatar
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    No. I don't think it would be in the regular repair manual. It would be provided to shops in the Audi authorized collision repair program, or would be published in the aftermarket, such as the Mitchell Import vehicle dimensions manual.
    ^Don't listen to this guy, he's not even a mechanic.
    2001 Laser Red A4 1.8TQM, 5-Speed Swapped, 4.11 Final Drive, APR 93, 2.5" Exhaust, ST Coilovers, 034 RSB, A8 Brakes Front & Rear
    2006 Passion Red Volvo V50 T5 AWD 6MT
    2000 Satin Silver Passat 1.8T FWD Wagon, Slippy Tiptronic, 15" Hubcaps
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  37. #37
    Established Member Two Rings HumbleTurbo's Avatar
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    Remove bumber shock, zip-tie entire front frame and various body parts so it looks decent, daily it.

  38. #38
    Veteran Member Four Rings walky_talky20's Avatar
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    ^Basically this.

    Personally, as long as you can get it close enough to lie about, you're fine. The only thing that bolts to the frame horns is the bumper shocks (which have oversided sloppy holes) and the lock carrier/radiator support - which also has a bunch of slop. Pinpoint accuracy on this piece is really not that critical due to all the adjustment Audi gives from the factory. And you can even widen out the holes a bit if you need a little more. Even then, getting it perfect would be more for cosmetic reasons. As long as the frame horn is all there, and the the bumper is bolted up, you're good. A quarter inch isn't going to make a difference in an accident.
    ^Don't listen to this guy, he's not even a mechanic.
    2001 Laser Red A4 1.8TQM, 5-Speed Swapped, 4.11 Final Drive, APR 93, 2.5" Exhaust, ST Coilovers, 034 RSB, A8 Brakes Front & Rear
    2006 Passion Red Volvo V50 T5 AWD 6MT
    2000 Satin Silver Passat 1.8T FWD Wagon, Slippy Tiptronic, 15" Hubcaps
    2001 Aluminum Silver Metallic A4 Avant 1.8TQM (winter sled)

  39. #39
    Active Member One Ring
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    Quote Originally Posted by walky_talky20 View Post
    ^Basically this.

    Personally, as long as you can get it close enough to lie about, you're fine. The only thing that bolts to the frame horns is the bumper shocks (which have oversided sloppy holes) and the lock carrier/radiator support - which also has a bunch of slop. Pinpoint accuracy on this piece is really not that critical due to all the adjustment Audi gives from the factory. And you can even widen out the holes a bit if you need a little more. Even then, getting it perfect would be more for cosmetic reasons. As long as the frame horn is all there, and the the bumper is bolted up, you're good. A quarter inch isn't going to make a difference in an accident.
    If I could figure out how to post a pic of it I would. It got impact on the drivers side so it's like the frame is pushed towards the passenger side. I'm going to tell him to just pull it until the bolts line up. I just was t sure if it'll be noticeable if it was off. You know how some cars crabwalk and look stupid I just wasn't sure

  40. #40
    Veteran Member Four Rings walky_talky20's Avatar
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    The suspension is not tied to the frame horn. It's tied the shock tower and the subframe. Since it's been knocked around, just throw it on an alignment rack when you'r done and check it out. If it's out of spec, you just slide the subframe until it evens out. Again using the factory bolt slop FTW.
    ^Don't listen to this guy, he's not even a mechanic.
    2001 Laser Red A4 1.8TQM, 5-Speed Swapped, 4.11 Final Drive, APR 93, 2.5" Exhaust, ST Coilovers, 034 RSB, A8 Brakes Front & Rear
    2006 Passion Red Volvo V50 T5 AWD 6MT
    2000 Satin Silver Passat 1.8T FWD Wagon, Slippy Tiptronic, 15" Hubcaps
    2001 Aluminum Silver Metallic A4 Avant 1.8TQM (winter sled)

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