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View Full Version : 2012 Q7 Air Suspension Compressor Not Running....and more!



uconnkoala
07-19-2023, 01:06 PM
A few days ago I started getting some angry warning lights on my dash about the air suspension. Along with it came the typical TPMS malfunction messages. After a while, the rear struts started to sag, followed by the front. Now, the car is sitting in it's lowest position, and drives horribly. The entire car feels loose, bounces a lot, and handles like a normal shock/spring car which is missing the shock components. Needless to say, bumps on the highway are not a pleasant experience.

I'll post a full VCDS scan in the next entry.

Symptoms:

Air suspension compressor does not turn on
Auto and Dynamic are the only modes selectable from MMI, but obviously they don't do anything
Yellow and green suspension lights on dash are flashing and/or illuminated
After a few days, the ride quality of the car is horrible. There is no dampening when going over bumps and the car bounces all over the place.
Main VCDS codes
01770 - Temperature Sensor for Level Control Pump/Compressor (G290)
01577 - Turn-Off due to Over-Temp
01583 - Leak in System Detected
01400 - Suspension Level Control | 002 - Lower Limit Exceeded - Intermittent
02250 - Function Deactivation; Valve Duty Cycle | 001 - Upper Limit Exceeded - Intermittent
02214 - Tire Pressure Warning
Sounds very much like this issue: https://forums.ross-tech.com/index.php?threads/14345/
When looking at the VCDS measuring blocks for Level Control, the relay is in the ON position, and the temperature sensor goes from ambient all the way up to like 240C, then the relay clicks off, and it drops quickly down to 100C and stays there (Clue #1 !)

Troubleshooting so far:

Cleared codes and tried setting the suspension mode again, just in case the temperature sensor issue needed to be cleared (works in some people's cases, I think there is a TSB about this too)
Checked 40A fuse underneath the driver's seat. Tested continuity with multimeter. OK.
I took the entire driver's seat out, but then realized it's not necessary in order to reach the fuse. Just take off the carpet trim, and push the seat all the way back.....you can get at it.
Checked for voltage at the left side of the 40A fuse. 12V OK.
Inspected 643 relay under driver's kick panel. Yes, I know it should be replaced with a 645, we're getting there. Relay inspection is OK.
Swapped 643 relay with another relay in that same block. No change in symptoms.
Removed under-body panel from passenger side to access the air compressor and wiring. Wiring OK. Checked voltage to large connector while car is running, 12V OK. So power is getting all the way down to the compressor.
Unplugged 4-wire blue connector from compressor (I think this is temperature and pressure). Car threw many more error codes at this one, and was generally unhappy. No change in symptoms.
Unplugged 2-wire 12V main line to compressor. Turned car on and watched VCDS cycle the relay on and off. Temperature sensor exhibited same behavior as above....quickly goes up to about 240C, then relay shuts off and it comes down to 100C and stays there (Clue #2 !)
TODO: I will bench test the compressor when it is out of the car.


Assessment and Theory:


Since the temperature sensor went way up and out of range while the compressor power was unplugged, this seems to point to a bad temperature sensor....since the compressor is obviously not running, yet the sensor displays wacky values. I'm wondering if it's a type of sensor that only has voltage applied to it when the compressor relay is on? Or maybe only polls when the control module thinks the compressor is on?


I'm going to get the car on a lift and replace the G290 temperature sensor (7L0971291A 7L0-971-291-A), which is normally integrated into the compressor package and not available separately. I think Audi also lists the part as pre-2011, so it might not show up in a parts search.

uconnkoala
07-19-2023, 01:07 PM
01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: OK 0000
03-ABS Brakes -- Status: OK 0000
04-Steering Angle -- Status: OK 0000
05-Acc/Start Auth. -- Status: Malfunction 0010
08-Auto HVAC -- Status: OK 0000
09-Cent. Elect. -- Status: OK 0000
15-Airbags -- Status: OK 0000
16-Steering wheel -- Status: OK 0000
17-Instruments -- Status: OK 0000
19-CAN Gateway -- Status: OK 0000
34-Level Control -- Status: Malfunction 0010
36-Seat Mem. Drvr -- Status: OK 0000
3C-Lane Change -- Status: OK 0000
42-Door Elect, Driver -- Status: Malfunction 0010
46-Central Conv. -- Status: OK 0000
47-Sound System -- Status: OK 0000
4C-Tire Pressure II -- Status: Malfunction 0010
4F-Centr. Electr. II -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
55-Headlight Range -- Status: OK 0000
56-Radio -- Status: OK 0000
5F-Information Electr. -- Status: OK 0000
62-Door, Rear Left -- Status: OK 0000
69-Trailer -- Status: OK 0000
6C-Back-up Cam. -- Status: OK 0000
6D-Trunk Elect. -- Status: OK 0000
6F-Centr. Conv. II -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
76-Park Assist -- Status: OK 0000
-------------------------------------------------------------------------------
Address 01: Engine (CJW) Labels:. 06E-907-551-CAJ.clb
Part No SW: 4L0 910 551 K HW: 4L0 907 551 A
Component: 3.0l V6 TFSI 0010
Revision: --H08--- Serial number:
Coding: 0121000A290F0928
Shop #: WSC 31414 790 00001
VCID: 303912CC4628057ABFB-8064
VINID: 9D10545D35950935000070470087256CC6

3 Faults Found:
000135 - Fuel Rail/System Pressure
P0087 - 000 - Too Low - Intermittent
Freeze Frame:
Fault Status: 00100010
Fault Priority: 4
Fault Frequency: 1
Reset counter: 255
Mileage: 233734 km
Time Indication: 0
Date: 2023.07.07
Time: 18:20:22

Freeze Frame:
RPM: 2048 /min
Mass Air / Rev.: 365.2 mg/str
Temperature: 99.0°C
(no units): 50.24
Pressure: 42.0 bar
Pressure: 5.6 bar

001170 - Secondary Air Injection System: Bank 2
P0492 - 000 - Insufficient Flow - Intermittent
Freeze Frame:
Fault Status: 00100001
Fault Priority: 4
Fault Frequency: 2
Reset counter: 255
Mileage: 233850 km
Time Indication: 0
Date: 2023.07.09
Time: 12:49:08

Freeze Frame:
RPM: 896 /min
Mass Air / Rev.: 294.3 mg/str
Temperature: 25.5°C
Bin. Bits: 00000010
Voltage: 13.06 V
Bin. Bits: 00000010

001169 - Secondary Air Injection System: Bank 1
P0491 - 000 - Insufficient Flow - Intermittent
Freeze Frame:
Fault Status: 00100001
Fault Priority: 4
Fault Frequency: 2
Reset counter: 255
Mileage: 233850 km
Time Indication: 0
Date: 2023.07.09
Time: 12:49:08

Freeze Frame:
RPM: 896 /min
Mass Air / Rev.: 294.3 mg/str
Temperature: 25.5°C
Bin. Bits: 00000010
Voltage: 13.06 V
Bin. Bits: 00000010

Readiness: 0000 0000

-------------------------------------------------------------------------------
Address 02: Auto Trans (J217) Labels:| 0C8-927-7XX-V1.clb
Part No SW: 0C8 927 750 Q HW: 0C8 927 750 Q
Component: AL1000 AISIN 001 2090
Serial number: CVN: CD2EA01E
Coding: 001378
Shop #: WSC 03997 002 1048576
ASAM Dataset: EV_TCMAL991031 002112
ROD: EV_TCMAL991031_002_AU56.rod
VCID: 3A2D30E49CD4CF2A01F-806E

No fault code found.

-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels:. 4L0-910-517-V2.clb
Part No SW: 4L0 910 517 M HW: 4L0 614 517 L
Component: ESP ALLRAD MK25E1 0020
Revision: 00H02001
Coding: 0103505
Shop #: WSC 31414 790 00001
VCID: 34311EDCB230395ADB3-8060

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. Labels:. 4F0-910-852.clb
Part No SW: 4F0 910 852 B HW: 4F0 905 852 H
Component: FBSAUDIC6 ELV H07 0200
Revision: 00H07000 Serial number: 10603501957946
Coding: 0000135
Shop #: WSC 56062 002 1048576
VCID: 2517F39809EA50D25CD-8070

Subsystem 1 - Part No: 4F0 910 132 L
Component: FBSAUDIC6 EZS H03 0020

Subsystem 2 - Part No: 4F0 910 335 B
Component: FBSAUDIC6 KSG H03 0020

Subsystem 3 - Part No: 4F0 910 220 G
Component: FBSAUDIC6 IDG H01 0053

3 Faults Found:
00190 - Driver's Door Handle Touch Sensor (G415)
011 - Open Circuit
Freeze Frame:
Fault Status: 01111011
Fault Priority: 3
Fault Frequency: 1
Reset counter: 107
Mileage: 233374 km
Time Indication: 0
Date: 2023.07.07
Time: 12:42:09

00191 - Passenger's Door Handle Touch Sensor (G416)
011 - Open Circuit
Freeze Frame:
Fault Status: 01111011
Fault Priority: 3
Fault Frequency: 1
Reset counter: 107
Mileage: 233374 km
Time Indication: 0
Date: 2023.07.07
Time: 12:42:09

00193 - Rear Right Door Handle Touch Sensor (G418)
011 - Open Circuit
Freeze Frame:
Fault Status: 01111011
Fault Priority: 3
Fault Frequency: 1
Reset counter: 107
Mileage: 233374 km
Time Indication: 0
Date: 2023.07.07
Time: 12:42:09


-------------------------------------------------------------------------------
Address 08: Auto HVAC (J255) Labels: 4L0-910-043.clb
Part No SW: 4L0 910 043 D HW: 4L0 820 043 AJ
Component: KLIMA 4 ZONEN H15 0070
Revision: 00---026 Serial number: 00000000310733
Coding: 0008C026
Shop #: WSC 31414 790 00001
VCID: 2517F39805EA50D25CD-8070

Subsystem 1 - Part No SW: 8K0 959 772 F HW: 8K0 959 772
Component: SLR-B8 H06 0007
Serial number: 0023144771
Coding: 070000

Subsystem 2 - Part No SW: 8K0 959 772 F HW: 8K0 959 772
Component: SLR-B8 H06 0007
Serial number: 0023141780
Coding: 070000

No fault code found.

-------------------------------------------------------------------------------
Address 09: Cent. Elect. Labels: 4F0-910-279.lbl
Part No SW: 4F0 910 279 AG HW: 4F0 907 279 C
Component: ILM Fahrer H31 0400
Revision: 00000000 Serial number: 4F0907279
Coding: 0133114
Shop #: WSC 31414 790 00001
VCID: 6E85CCB49C9C538AED7-803A

Subsystem 2 - Part No: 8K0 910 557 Labels: 8K0-955-559.CLB
Component: REGENLICHTSENSORH04 0003
Coding: 00150059
Shop #: WSC 31414

Subsystem 3 - Component: Fehler Lin-Slave 01

No fault code found.

-------------------------------------------------------------------------------
Address 15: Airbags Labels: 4L0-910-655.clb
Part No SW: 4L0 910 655 A HW: 4L0 959 655 B
Component: 75 AIRBAG AUDI8RH43 0230
Revision: 07H43000 Serial number: 0038QD09ZA7P
Coding: 0014133
Shop #: WSC 31414 790 00001
VCID: 2B0305A06F0E66A28A9-807E

Subsystem 1 - Serial number: 6332QSME18685646J

Subsystem 2 - Serial number: 6342QSME186803428

Subsystem 3 - Serial number: 6352QSME7769576E

Subsystem 4 - Serial number: 6362QSME1868567AT

Subsystem 5 - Serial number: 63734SME29692C4AC

Subsystem 6 - Serial number: 63834SME61690056Z

No fault code found.

-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 4F0-910-549.lbl
Part No SW: 4F0 910 549 B HW: 4F0 953 549 E
Component: J0527 0830
Revision: 00H08000 Serial number: 90026120030013
Coding: 0012142
Shop #: WSC 31414 790 00001
VCID: 2809FAAC7EF84DBA67B-807C

Subsystem 1 - Part No: XXXXXXXXXXX
Component: E0221 H03 0030

No fault code found.

-------------------------------------------------------------------------------
Address 17: Instruments (J285) Labels:. 4L0-920-xxx-17.clb
Part No SW: 4L0 920 932 Q HW: 4L0 920 932 Q
Component: KOMBIINSTR. H22 0411
Revision: 00200000 Serial number: LMY50AG1D
Coding: 8BD7630409010008020304
Shop #: WSC 31414 790 00001
VCID: 3A2D30E49C54CF2A01F-806E

No fault code found.

-------------------------------------------------------------------------------
Address 19: CAN Gateway (J533) Labels:. 4F0-907-468.clb
Part No SW: 4F0 907 468 S HW: 4F0 907 468 G
Component: GW-BEM 5CAN-M H06 0057
Revision: MB600036 Serial number: 3600M11C010032
Coding: 00C303
Shop #: WSC 31414 790 00001
VCID: 3FDB41F08776EA02361-806A

Subsystem 1 - Part No SW: 8K0 915 181 D HW: 8K0 915 181 D
Component: J367-BDM H07 0125
Serial number: 00000000002790839705

No fault code found.

-------------------------------------------------------------------------------
Address 34: Level Control Labels: 4L0-910-553.lbl
Part No SW: 4L0 910 553 J HW: 4L0 907 553 E
Component: LUFTFDR.-CDC H04 7860
Revision: --H04001 Serial number: 15.1528-0143.2
Coding: 0015520
Shop #: WSC 31414 790 00001
VCID: 313F17C84D220C72B05-8064

8 Faults Found:
01770 - Temperature Sensor for Level Control Pump/Compressor (G290)
008 - Implausible Signal
Freeze Frame:
Fault Status: 11101000
Fault Priority: 4
Fault Frequency: 23
Reset counter: 117
Mileage: 233374 km
Time Indication: 0
Date: 2023.07.07
Time: 12:43:18

Freeze Frame:
Error Code: 30

01577 - Turn-Off due to Over-Temp
001 - Upper Limit Exceeded
Freeze Frame:
Fault Status: 11100001
Fault Priority: 6
Fault Frequency: 133
Reset counter: 117
Mileage: 234348 km
Time Indication: 0
Date: 2023.07.15
Time: 15:44:00

Freeze Frame:
Error Code: 68

01583 - Leak in System Detected
000 - -
Freeze Frame:
Fault Status: 11100000
Fault Priority: 3
Fault Frequency: 22
Reset counter: 117
Mileage: 233505 km
Time Indication: 0
Date: 2023.07.07
Time: 14:36:44

Freeze Frame:
Error Code: 70

01400 - Suspension Level Control
002 - Lower Limit Exceeded - Intermittent
Freeze Frame:
Fault Status: 00100010
Fault Priority: 2
Fault Frequency: 13
Reset counter: 156
Mileage: 233507 km
Time Indication: 0
Date: 2023.07.07
Time: 14:38:29

Freeze Frame:
Error Code: 67

02250 - Function Deactivation; Valve Duty Cycle
001 - Upper Limit Exceeded - Intermittent
Freeze Frame:
Fault Status: 00100001
Fault Priority: 6
Fault Frequency: 9
Reset counter: 149
Mileage: 233562 km
Time Indication: 0
Date: 2023.07.07
Time: 16:21:20

Freeze Frame:
Error Code: 46

00776 - Level Control System Sensor; Left Front (G78)
008 - Implausible Signal - Intermittent
Freeze Frame:
Fault Status: 00101000
Fault Priority: 3
Fault Frequency: 2
Reset counter: 156
Mileage: 233882 km
Time Indication: 0
Date: 2023.07.09
Time: 14:02:02

Freeze Frame:
Error Code: 24

00775 - Level Control System Sensor; Rear Right (G77)
008 - Implausible Signal - Intermittent
Freeze Frame:
Fault Status: 00101000
Fault Priority: 3
Fault Frequency: 1
Reset counter: 156
Mileage: 234355 km
Time Indication: 0
Date: 2023.07.15
Time: 15:48:01

Freeze Frame:
Error Code: 21

01769 - Sensor for Vehicle Leveling; Front Right (G289)
008 - Implausible Signal - Intermittent
Freeze Frame:
Fault Status: 00101000
Fault Priority: 3
Fault Frequency: 1
Reset counter: 157
Mileage: 234412 km
Time Indication: 0
Date: 2023.07.15
Time: 20:08:00

Freeze Frame:
Error Code: 27


-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr (J136) Labels: None
Part No SW: 4F0 959 760 D HW: 4F0 959 760 D
Component: MEM-FS H08 0064
Revision: AA000000 Serial number: 00000022102643
Coding: 00581B00000011110000
Shop #: WSC 31414 790 00001
VCID: 323D18C44424376AC9F-8066

No fault code found.

-------------------------------------------------------------------------------
Address 3C: Lane Change Labels: None
Part No SW: 4L0 910 566 C HW: 4L0 907 566 B
Component: J0769_SWA_MasterH02 0050
Revision: 00H02000 Serial number: 6PZ 009 014-10
Coding: 0010001
Shop #: WSC 31414 790 00001
VCID: 2E050CB45C1C138AAD7-807A

Subsystem 1 - Part No: 4L0 910 568 C
Component: J0770_SWA_Slave_H01 0050

Subsystem 2 - Serial number: 6PZ 009 014-30

Subsystem 3 - Serial number: 5F12.01.1200H010003C915539ÿ

Subsystem 4 - Serial number: 915539ÿ

No fault code found.

-------------------------------------------------------------------------------
Address 42: Door Elect, Driver (J386) Labels:. 4F0-959-793.clb
Part No SW: 4F0 959 793 T HW: 8K0 959 793 M
Component: TSG FA H12 0362
Revision: Serial number: 0000021825991
Coding: 011F57205E40440004
Shop #: WSC 31414 790 00001
VCID: 48C95A2CD2B8ADBA87B-801C

1 Fault Found:
01705 - Selection Switch for Mirror-Adjust (E48)
008 - Implausible Signal - Intermittent
Freeze Frame:
Fault Status: 00101000
Fault Priority: 3
Fault Frequency: 1
Reset counter: 157
Time Indication: 0


-------------------------------------------------------------------------------
Address 46: Central Conv. Labels:. 4L0-910-289.lbl
Part No SW: 4L0 910 289 K HW: 4L0 907 289 K
Component: Komfortgeraet H11 0120
Revision: 0120 --- Serial number: 01613422800000
Coding: 3569821
Shop #: WSC 31414 790 00001
VCID: 38292AECAE58DD3AF7B-806C

Subsystem 1 - Part No: 1K0 951 605 C
Component: LIN BACKUP HORN H05 1501

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System (J525) Labels: None
Part No SW: 4L0 035 223 H HW: 4L0 035 223 G
Component: BOSE G3 Q7 H03 0130
Revision: CH003000 Serial number: 00000000020013
Coding: 030000
Shop #: WSC 31414 790 00001
VCID: 270BF9907FE642C26E1-8072

No fault code found.

-------------------------------------------------------------------------------
Address 4C: Tire Pressure II Labels: 4F0-910-274.clb
Part No SW: 4F0 910 274 B HW: 4F0 907 274
Component: J793 RKA+ H04 0110
Revision: 00000519 Serial number: 00005190150499
Coding: 0694217
Shop #: WSC 31414 790 00001
VCID: 2313ED8007DEAEE2329-8076

1 Fault Found:
02214 - Tire Pressure Warning
000 - - - MIL ON
Freeze Frame:
Fault Status: 11100000
Fault Priority: 1
Fault Frequency: 1
Reset counter: 108
Mileage: 233917 km
Time Indication: 0
Date: 2023.07.09
Time: 14:31:09

Freeze Frame:
Hex Value: 0x00C0
Hex Value: 0x0000
Hex Value: 0x0007
Voltage: 14.20 V
Temperature: 28.0°C
(no units): 109.0


-------------------------------------------------------------------------------
Address 4F: Centr. Electr. II Labels: 4F0-910-280.lbl
Part No SW: 4F0 910 280 HW: 4F0 907 280 D
Component: ILM Beifahrer H16 0100
Revision: Serial number: 00000000104613
Coding: 0012001
Shop #: WSC 31414 790 00001
VCID: 5EE59C746C3CC30A5D7-800A

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. (J387) Labels:. 4F0-959-792.clb
Part No SW: 4F0 959 792 T HW: 8K0 959 792 M
Component: TSG BF H12 0362
Revision: Serial number: 0000023078276
Coding: 011F57205E40440004
Shop #: WSC 31414 790 00001
VCID: 47CB5910DFA6A2C28E1-8012

No fault code found.

-------------------------------------------------------------------------------
Address 55: Headlight Range Labels: 4F0-910-357.lbl
Part No SW: 4L0 910 357 B HW: 4L0 907 357 B
Component: AFS 1 H01 0010
Revision: 00000001 Serial number:
Coding: 0000032
Shop #: WSC 31414 790 00001
VCID: 2B0305A06F0E66A28A9-807E

Subsystem 1 - Part No: 7L6 941 329 A
Component: AFS-Modul links H07 0004

Subsystem 2 - Part No: 7L6 941 329 A
Component: AFS-Modul rechtsH07 0004

No fault code found.

-------------------------------------------------------------------------------
Address 56: Radio (R) Labels:. 4F0-035-0xx-56.clb
Part No SW: 4G0 035 082 C HW: 4G0 035 082
Component: Radio U SIRIU H53 0101
Revision: AB001007 Serial number: 236BN0C7510522
Coding: 020007010000000000
Shop #: WSC 31414 790 00001
VCID: 2019E28C1AC8B5FA2FB-8074

No fault code found.

-------------------------------------------------------------------------------
Address 5F: Information Electr. (J794) Labels:. 4E0-035-6xx-5F.clb
Part No SW: 4L2 035 664 B HW: 4L2 035 664
Component: H-BN-NA H42 0422
Revision: -------- Serial number: 078AV0C7503570
Coding: 180200060004F1EF51002345EF632003F40000020100000000
Shop #: WSC 31414 790 00001
VCID: 2C0106BC6600619A833-8078

Subsystem 1 - Part No: 8R0 060 884 AD
Component: NAR 2011 0505

Subsystem 2 - Part No SW: 8R0 919 604 HW: 8R0 919 604
Component: DU7 High H41 0104
Serial number: A130A90CS094369

Subsystem 3 - Part No SW: 4L0 919 614 C HW: 4L0 919 614 C
Component: E0380 Bedient H01 0060
Serial number: 00000001977309

Subsystem 4 - Part No: 8R0 060 961 B
Component: CD-Database 3371

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door, Rear Left (J388) Labels:. 4F0-959-795.clb
Part No SW: 4F0 959 795 P HW: 4F0 959 795 P
Component: TSG HL H11 0362
Revision: Serial number: 0000021811494
Coding: 010E57204040230004
Shop #: WSC 31414 790 00001
VCID: 46D55414D8ACBBCA757-8012

No fault code found.

-------------------------------------------------------------------------------
Address 69: Trailer (J345) Labels:. 4E0-907-383.clb
Part No SW: 4E0 907 383 J HW: 4E0 907 383 J
Component: Anhaenger H09 0100
Revision: 2A001001 Serial number: 00000167829541
Coding: 0200000000000000
Shop #: WSC 31414 790 00001
VCID: 313F17C841220C72B05-8064

No fault code found.

-------------------------------------------------------------------------------
Address 6C: Back-up Cam. Labels: 4L0-910-441.clb
Part No SW: 4L0 910 441 C HW: 8T0 907 441 D
Component: J772__Rearview 0130
Revision: --H06--- Serial number: 525PA8-J2142OB
Coding: 1021001
Shop #: WSC 31414 790 00001
VCID: 2615F49474EC5BCA557-8072

No fault code found.

-------------------------------------------------------------------------------
Address 6D: Trunk Elect. Labels: 4L0-910-945.clb
Part No SW: 4L0 910 945 HW: 4L0 827 851 E
Component: ValeoHeckdeckel H57 0500
Revision: --H57001 Serial number: E5030000B
Shop #: WSC 98765 666 38354
VCID: 6C81C6BCAA80A19AC33-8038

Subsystem 1 - Part No: 4L0 910 946
Component: ValeoHeckdeckel H57 0500

Subsystem 2 - Serial number: E5030100B

Subsystem 3 - Serial number: RD01.02.12--H57001001B0150ÿ

Subsystem 4 - Serial number: 1B0150ÿ

No fault code found.

-------------------------------------------------------------------------------
Address 6F: Centr. Conv. II Labels:. 4L0-910-290.lbl
Part No SW: 4L0 910 290 A HW: 4L0 907 290 A
Component: ILM HINTEN 2 H08 0080
Revision: AAH08080 Serial number: 123632430-----
Coding: 0003595
Shop #: WSC 31414 790 00001
VCID: 2615F49474EC5BCA557-8072

Subsystem 1 - Part No: 4L0 910 591 A
Component: J_245_EE16_SKB10H12 0220

Subsystem 2 - Part No: 4L0 910 591 A
Component: J_394_EE16_SKB10H12 0220

Subsystem 3 - Part No: 4L0 910 591 A
Component: J_392_EE16_SKB10H12 0220

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right (J389) Labels:. 4F0-959-795.clb
Part No SW: 4F0 959 795 P HW: 4F0 959 795 P
Component: TSG HR H11 0362
Revision: Serial number: 0000021810874
Coding: 010E57204040230004
Shop #: WSC 31414 790 00001
VCID: 46D55414D8ACBBCA757-8012

No fault code found.

-------------------------------------------------------------------------------
Address 76: Park Assist Labels: 4Fx-910-283.lbl
Part No SW: 4L0 910 283 E HW: 4L0 919 283 E
Component: Parkhilfe 8-Kan H03 0100
Revision: 00H03000 Serial number: 37361201002064
Coding: 0231266
Shop #: WSC 31414 790 00001
VCID: 2C0106BC6A00619A833-8078

No fault code found.

End----------(Elapsed Time: 02:24, VBatt start/end: 12.1V/12.1V)-----------

uconnkoala
07-31-2023, 08:13 AM
SOLVED / FIXED

It turns out the air compressor motor itself was broken. I bench tested the compressor with some female spade terminals and a car battery, and it did not power up.

I purchased a Wabco compressor here, and it currently works great: https://newparts.com/product/wabco/4154033050

Wabco 415 403 305 0

I did a lot of stupid things with this repair, so hopefully people can learn from my mistakes!

Things I learned:

I should have tested the existing air compressor while it was still attached to the car. When I unplugged the connector to the car, I was getting 12V down there, but I mistakenly thought there was a "turn on" computer signal to activate the motor. Nope, it's a dumb DC motor that works when you apply power to it.
There is absolutely a software/hardware bug in the Audi computer regarding the temperature sensor logic for the suspension compressor. With the motor unplugged, and the system is activated, the temperature sensor gives erroneous and implausible values (up to 240C). I think it looks at the pressure reading of the system, and if it doesn't go up, some sort of feedback loop happens which drives the temperature up in VCDS. When the working motor is plugged back in, the readings are fine while it runs.
I will update this thread with the outcome of my warranty discussion with the manufacturer of the aftermarket compressor which broke.

Since80
01-17-2025, 05:48 PM
Currently working on a 2015 Q7 S-Line Prestige 3.0T. Suspension and TPMS faults indicated on dash. VCDS indicates level control module failure, however we always start simple. Has anyone seen a bad TPMS signal trigger a level control problem? Recently found a bad wheel speed sensor affecting the transmission, so it pays to start simple.

Since80
01-18-2025, 02:57 AM
https://www.rockauto.com/en/catalog/audi,2015,q7,3.0l+v6+supercharged,3309879,suspensi on,air+compressor,12719

Since80
01-18-2025, 05:28 AM
Trusted local independent recommends only to use Arnott suspension compressors in VAG repairs. According to Arnott's website they recently developed the P3304 for the Q7, etc. Your thoughts?